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intake oil leak..again

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Old Mar 27, 2010 | 06:55 PM
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intake oil leak..again

so i now need to pull my intake off as it is really leaking oil now. i was hopeing to hold off a bit longer but no way. i've got new felpro gaskets to put on and i plan on using some 3M goop to seal them up tight. this is what the machinist used when it was built but i had to yank the intake due to push rod clearance issues in the intake. so my question is do i use the cork ends or leave them off? an old time ford tech told me they use to leave them off and use sealer on the ends, like a lot of chevy guys do. another guy told me to use the cork ends...so what will give me less chance of a leak. cus man these intakes are not fun to pull off...
 
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Old Mar 28, 2010 | 02:00 AM
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[QUOTE=sdg0080;8693842]. so my question is do i use the cork ends or leave them off? an old time ford tech told me they use to leave them off and use sealer on the ends, like a lot of chevy guys do.QUOTE]

I'm a chevy guy, your old timer is correct and wrong. Silicone is a gasket maker, not a gasket sealer and works well in certain circumstances. Use the front and rear cork gasket with gasket sealer and use silicone in each corner of the front/rear gasket joint where it connects to the intake gasket at the head. I have used permatex #2 at these joints with no problems as well.

You will find many posts with people using permatex silicone on gasket's, I never understood their thought process. Gasket maker vrs gasket sealer, the same manufacturer makes both.

As a side note, years ago as a joke, I rebuilt a motor using new head gaskets and seals only, and used silicone to seal everything else instead of gaskets, it lasted for years with no leaks.
 
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Old Mar 28, 2010 | 08:27 AM
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I've done it all three ways, cork with gasket shellac, cork with RTV, and RTV only. And in all cases, I uses RTV in the corners.

The cork with RTV is not recommended, although it worked fine for me. You just have to be careful the cork doesn't slide around when you lower the manifold on and align it. If you use cork and RTV, it's probably best to glue the cork down with the RTV and let it set-up before installing the manifold.

I was plagued by oil ingestion around the intake for years, and despite using different brand gaskets, the final cure was to have the heads and manifold surfaced at the Machine Shop. The manifold was slightly warped...very slight, but enough, and the heads were a bit pittted, but mostly around the water ports.

Speaking of the water ports, I always uses some gasket shellac around the side-gasket water port openings.....both sides of the gasket. Gives me piece of mind, if nothing else.
 
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Old Mar 28, 2010 | 06:47 PM
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I don't use the cork gaskets, I use Permatex Right Stuff gasket maker. I've used it on several 390 intakes and not one leak has been detected. And yes, be sure and get the corners real good. Good luck.

OJ
 
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Old Mar 28, 2010 | 08:24 PM
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Originally Posted by Argess
I've done it all three ways, cork with gasket shellac,.

Speaking of the water ports, I always uses some gasket shellac around the side-gasket water port openings.....both sides of the gasket. Gives me piece of mind, if nothing else.
Is your name Jeff? That's my brothers name..LOL He swears by that stuff, I hate it. We argue about using Indian Head shellac during every repair we perform together. While it may work, it's a BIOTCH to remove if you have to perform another repair. I have a bottle in my garage, I cringe every time I look at it.
 
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Old Mar 29, 2010 | 06:05 AM
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Originally Posted by Riderman
Is your name Jeff? That's my brothers name..LOL He swears by that stuff, I hate it. We argue about using Indian Head shellac during every repair we perform together. While it may work, it's a BIOTCH to remove if you have to perform another repair. I have a bottle in my garage, I cringe every time I look at it.
LOL....I do swear by it. I've used that Indian Head gasket Shellac for as long as I can remember and it's great stuff. Put it this way, if dissasembly is easy, then I don't think the stuff is doing its job.

Jeff (oops, ...no .... John, AKA Argess)
 
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Old Mar 30, 2010 | 01:34 AM
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From: Chesapeake, Va.
Originally Posted by sdg0080
so i now need to pull my intake off as it is really leaking oil now. i was hopeing to hold off a bit longer but no way. i've got new felpro gaskets to put on and i plan on using some 3M goop to seal them up tight. this is what the machinist used when it was built but i had to yank the intake due to push rod clearance issues in the intake. so my question is do i use the cork ends or leave them off? an old time ford tech told me they use to leave them off and use sealer on the ends, like a lot of chevy guys do. another guy told me to use the cork ends...so what will give me less chance of a leak. cus man these intakes are not fun to pull off...
Don't just use silicone for a gasket. The best way to seal it up and have it last is to use the yellow 3M trim cement after cleaning the end rails with contact or brake cleaner. After cleaning you lay a small bead of the 3M on the rails with a larger glob of it at the ends by the heads, set the cork gaskets in place after the cement is tacky, then put a small glob of silicone on top at the ends and oil the top of the corks lightly. Then carefully place the intake using your fingers to guide the placement and feel that the corks are staying in place. Then the next time the manifold comes off it will only stick where the 3M cement is on.
 
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