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Banjo Bolt Fuel Mod

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Old Mar 15, 2010 | 03:20 PM
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Banjo Bolt Fuel Mod

Hey guys,

Posted over on PS.org about my findings on the Banjo Bolt mod.

Just thought I would share the same here. You can read it HERE.

Derek


 
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Old Mar 15, 2010 | 06:19 PM
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Good Idea........BUT

IMO taking the check valve stuff out would improve flow by reducing turbulence at the bolt. I went to the other site and read the 3 pages of brainstorming. I guess if you take the current banjo bolt, remove the check valve stuff, find a drill press and drill out the inlet and outlet holes, you have accomplished the same thing as buying different bolts. The only problem I see is care needs to be taken not to drill the holes too big because, if I remember right, those bolts have to be quite tight to prevent leaks. Don't want to ring them off. I guess I'll buy a set of OEM bolts and do another science project. God I love a 6.0!!!!!!

DSMMH
 
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Old Mar 16, 2010 | 07:44 AM
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Originally Posted by DSMMH
IMO taking the check valve stuff out would improve flow by reducing turbulence at the bolt. I went to the other site and read the 3 pages of brainstorming. I guess if you take the current banjo bolt, remove the check valve stuff, find a drill press and drill out the inlet and outlet holes, you have accomplished the same thing as buying different bolts. The only problem I see is care needs to be taken not to drill the holes too big because, if I remember right, those bolts have to be quite tight to prevent leaks. Don't want to ring them off. I guess I'll buy a set of OEM bolts and do another science project. God I love a 6.0!!!!!!

DSMMH
DSMMH you definitely like to live on the edge!
 
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Old Mar 16, 2010 | 08:53 AM
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Originally Posted by ehgeeray
DSMMH you definitely like to live on the edge!
You are not the first to say that and I always take that as a compliment.

DSMMH
 
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Old Mar 17, 2010 | 01:01 PM
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I found some banjo bolts at a local hydro shop that fit just fine with MUCH larger holes that were tapered.
 
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Old Mar 17, 2010 | 01:18 PM
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Are the seals built into the fuel line, or do you need to replace when you swap out the bolts?
 
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Old Mar 17, 2010 | 01:29 PM
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Originally Posted by w_huisman
Are the seals built into the fuel line, or do you need to replace when you swap out the bolts?
Copper washers,wise to replace if you do this mod.
 
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Old Mar 17, 2010 | 01:44 PM
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WHOOPS! Thanks Derek!
 
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Old Mar 17, 2010 | 02:37 PM
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Originally Posted by w_huisman
Thanks Brickie. Do you have a part number handy?
Wayne,

I sent you 4 new copper crush washers as well
 
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Old Mar 25, 2010 | 10:27 PM
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Working on getting them on eBay.
 
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Old Mar 26, 2010 | 07:59 PM
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how long does it take to install a set of these?
 
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Old Mar 26, 2010 | 08:21 PM
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Originally Posted by patrickke
how long does it take to install a set of these?
Single alternator, 20 minutes, Dual Alts. and hour, the bracket's for the second alt. needs to be removed and it's straightforward but it does take longer.

Derek
 
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Old Mar 26, 2010 | 08:24 PM
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do you have a write up? I am very interested but some things require instructions for me lol
 
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Old Mar 26, 2010 | 08:26 PM
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do you really know what the check valve was designed to do? also could you note your testing and findings for me up for a lesson today. thanks in advance
 
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Old Mar 26, 2010 | 08:36 PM
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Yes I have a write up, if you follow the link to PS.org it goes over the process with pictures... If you have a single alt. system you can follow the two fuel lines off the secondary bowl and see exactly where they route too. Both IC tubes must come off, but from there it is visible.

As for the purpose of the check valve, it was to regulate pressure on either side of the head during high flow applications. The secondary fuel bowl is where the fuel is regulated and one property of fluid flow is that it will flow down the path or least resistance therefore if there is low pressure in one side of the head the flow will naturally flow in that direction. I have asked around on here and PS.org and after seeing the hole in the check valve itself there is really no explanation for the check valve. The initial thought was that it prevented backflow when the motor was shut off, but after inspection that is not the case. The fuel pump starts on key-on so you will have fuel pressure almost instantly. On a no flow situation, the check valve has a hole in it and will alleviate pressure within a few seconds.

Derek
 
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