Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

ohh no.......

Thread Tools
 
Search this Thread
 
Old Mar 7, 2010 | 08:04 PM
  #16  
DSMMH's Avatar
DSMMH
Fleet Mechanic
Joined: Jun 2006
Posts: 1,589
Likes: 20
Running those tunes and OEM head bolts........it is just a matter of time.

You can tell if it is head bolts or EGR cooler with a Combustion Leak Tester from UVIEW. Cost about $50 of the net. Best $50 I spent on my 6.0. You sample the air in the coolant tank and if the fluid in the tester turns green, it is more then likely HGs. If no exhaust gas is present then it is probably the EGR cooler. If you get the EGR cooler replaced, be sure to rebuild the oil cooler or another EGR cooler will be in you near future.

Before I put studs in, I had a restricted oil and EGR cooler that was causing mine to puke. But I had no exhaust gas in the coolant tank. Six months later the puking got worse and I found a small amount of exhaust gas in the coolant. I elected to change the EGR cooler and install ARP studs but not to change the HGs since the amount of exhaust gas was so small. After the stud install, I still had some minor puking but no exhaust gas in the coolant. So I rebuilt the oil cooler. No more puking.

DSMMH
 
Reply
Old Mar 7, 2010 | 10:20 PM
  #17  
steelhead2's Avatar
steelhead2
Posting Guru
Joined: Jan 2009
Posts: 1,328
Likes: 0
i'll bet it's an egr cooler leaking, that is if it's still there.......keep us posted.
 
Reply
Old Mar 7, 2010 | 10:21 PM
  #18  
steelhead2's Avatar
steelhead2
Posting Guru
Joined: Jan 2009
Posts: 1,328
Likes: 0
i'll bet it's an egr cooler leaking, that is if it's still there.
 
Reply
Old Mar 7, 2010 | 10:24 PM
  #19  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

why would you think an egr cooler failing could be a cause of exhaust gas in the coolant bottle?
The egr cooler flows exhaust gas around the coolant ports in the cooler. so if you have a leak it would be pushing exhaust gas into the cooler wich has coolant in wich goes back to the coolant bottle.
that my thought process whats your?


and to the op you can use a cooling system pressure tester, a vacuum tester and a pvt to figure out what the issue is. also you would need to know the eot/ect split temps. You can also try to fill the cooling system and see if you have a concern at at all or if it was just a part of the maintace that was missed and never toped off.
 
Reply
Old Mar 7, 2010 | 10:45 PM
  #20  
steelhead2's Avatar
steelhead2
Posting Guru
Joined: Jan 2009
Posts: 1,328
Likes: 0
Originally Posted by cheezit
why would you think an egr cooler failing could be a cause of exhaust gas in the coolant bottle?
The egr cooler flows exhaust gas around the coolant ports in the cooler. so if you have a leak it would be pushing exhaust gas into the cooler wich has coolant in wich goes back to the coolant bottle.
that my thought process whats your?


and to the op you can use a cooling system pressure tester, a vacuum tester and a pvt to figure out what the issue is. also you would need to know the eot/ect split temps. You can also try to fill the cooling system and see if you have a concern at at all or if it was just a part of the maintace that was missed and never toped off.
i dont remember seeing mistabob2k7 post about exhaust gases in the recovery bottle, do you?.and mistabob2k7 if it is the cooler leaking you stand a really good chance of filling #7 with water and possibly hydro-locking the engine when you crank it to start it.if you crank it and it wont turn over you need to take #7 glow plug out and turn it over until all the water is out of that cylinder. the reason i, myself, think it's a cooler is my truck experienced the same problem, complete with #7 BEING FULL OF WATER. for your sake i hope that's what it is, because a delete kit is alot less expensive than hg's or injectors.pull the egr valve out and check for wetness on the valve assy. if its wet and it looks like fuel in the itake, or watered down carbon it's going to be an egr cooler. do yourself a huge favor and delete it a.s.a.p.
 
Reply
Old Mar 8, 2010 | 10:20 AM
  #21  
1_BIGMOFO's Avatar
1_BIGMOFO
Thread Starter
|
Elder User
Joined: Sep 2007
Posts: 589
Likes: 0
From: N.Y.
I need to bring it somewhere and see what the exact problem is before I do anything.. If it is the HG's i will do the complete delete and all that at once.. If I just need the delete I will be extremley happy but im going to need to figure somehting out quick!

Can I hurt anything by driving it?
 
Reply
Old Mar 8, 2010 | 10:53 PM
  #22  
1_BIGMOFO's Avatar
1_BIGMOFO
Thread Starter
|
Elder User
Joined: Sep 2007
Posts: 589
Likes: 0
From: N.Y.
I made an appointment with my local Ford dealer to have the truck gone through by their Diesel Tech. Im dropping it off Wednesday night and picking it up Thursday mid-day. I will keep everyone posted..

My dilema is that I already know there is some type of problem... If its the EGR cooler its going to be like $1500... If its the HG's its going to be like $4,000... I guess Im going to have to get with the dealer and see what the results are
 
Reply
Old Mar 9, 2010 | 11:19 AM
  #23  
hndacr's Avatar
hndacr
Senior User
Joined: Jun 2006
Posts: 406
Likes: 0
Keep us posted
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Mar 9, 2010 | 11:26 AM
  #24  
1_BIGMOFO's Avatar
1_BIGMOFO
Thread Starter
|
Elder User
Joined: Sep 2007
Posts: 589
Likes: 0
From: N.Y.
can someone please explain to me the differences in EGR delete kits and the pro's and cons of each? Im seeing kits as low as $300 and as high as $900...

I want to do this right and do it once... I also need some insight on head gaskets, studs and if there are any kits out there that have everyting I will need to do it all.

My truck will be at the dealer Thursday and I want to be ready to order whatever will be needed as soon as I get the results..

Thanks,

-Rob
 
Reply
Old Mar 9, 2010 | 11:36 AM
  #25  
ehgeeray's Avatar
ehgeeray
Senior User
Joined: Jan 2010
Posts: 434
Likes: 0
Originally Posted by MistaBob2k7
can someone please explain to me the differences in EGR delete kits and the pro's and cons of each? Im seeing kits as low as $300 and as high as $900...

I want to do this right and do it once... I also need some insight on head gaskets, studs and if there are any kits out there that have everyting I will need to do it all.

My truck will be at the dealer Thursday and I want to be ready to order whatever will be needed as soon as I get the results..

Thanks,

-Rob
The price difference is because some people are trying to rape you... Check out MKM Custom on ebay they are $300 for their delete kit
 
Reply
Old Mar 9, 2010 | 11:42 AM
  #26  
1_BIGMOFO's Avatar
1_BIGMOFO
Thread Starter
|
Elder User
Joined: Sep 2007
Posts: 589
Likes: 0
From: N.Y.
dosent some kits include the whole intake vs others that dont?
 
Reply
Old Mar 9, 2010 | 11:47 AM
  #27  
ehgeeray's Avatar
ehgeeray
Senior User
Joined: Jan 2010
Posts: 434
Likes: 0
Perhaps... you don't need the entire intake. The $300 kit will do fine.
 
Reply
Old Mar 10, 2010 | 01:41 PM
  #28  
1_BIGMOFO's Avatar
1_BIGMOFO
Thread Starter
|
Elder User
Joined: Sep 2007
Posts: 589
Likes: 0
From: N.Y.
i returned the tune to stock and it does not smoke anymore BUT it runs VERY rough... So rough i dont feel right even driving it...... Why would taking the tune out do this?
 
Reply
Old Mar 11, 2010 | 02:29 PM
  #29  
1_BIGMOFO's Avatar
1_BIGMOFO
Thread Starter
|
Elder User
Joined: Sep 2007
Posts: 589
Likes: 0
From: N.Y.
well I just called the Ford Dealer. They told me they found #4 injector down and having issues when cold. They told me they are re-flashing the FICM and keeping the truck again aver night to see if its any better. If not im going to need an injector.

Would it be best to replace that 1 with a stock replacement (if need be) or is there an aftermarket set I can go with thats comparible or "better"

I will keep everyone posted on the EGR and HG things as well.
 
Reply
Old Mar 11, 2010 | 03:07 PM
  #30  
ehgeeray's Avatar
ehgeeray
Senior User
Joined: Jan 2010
Posts: 434
Likes: 0
Originally Posted by MistaBob2k7
well I just called the Ford Dealer. They told me they found #4 injector down and having issues when cold. They told me they are re-flashing the FICM and keeping the truck again aver night to see if its any better. If not im going to need an injector.

Would it be best to replace that 1 with a stock replacement (if need be) or is there an aftermarket set I can go with thats comparible or "better"

I will keep everyone posted on the EGR and HG things as well.
If you are only changing one injector you have to go with an OEM unit either new or refurbished. I believe the new OEM injectors are ~$300 ea and a refurbished ones are ~$150 ea.
 
Reply



All times are GMT -5. The time now is 11:55 PM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE