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Motor time!!

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Old Feb 20, 2010 | 02:59 PM
  #1  
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Motor time!!

Well after a couple of evenings my motor is out! Really wasn't a bad job at all. Biggest PITA was the fuel line! Now I have to see about either fixing this one or putting a used one in.

I am on a small budget, but would like to do a few things while it is out. I want to put the IH up pipes on for sure. If I end up rebuilding this motor I'll get a new HPOP as the current one is a used one I bought and does not seem to be very strong.

Does anyone know of an overhaul manual on the 7.3. If I could get a good manual I would feel a little more comfortable tearing this thing apart!!LOL!


 
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Old Feb 20, 2010 | 03:59 PM
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Nice work, at least your truck can fit in your garage.
 
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Old Feb 20, 2010 | 05:04 PM
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Read post 7 & post 3 https://www.ford-trucks.com/forums/8...ebscohost.html
 
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Old Feb 20, 2010 | 05:10 PM
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I would take the opportunity of the down time to send the HPOP to Joey (Terminator) to have it rebuilt and modded.
 
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Old Feb 20, 2010 | 05:43 PM
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Originally Posted by Ponyboychris
Nice work, at least your truck can fit in your garage.
Ya, when I looked at this house the garage sold me. So many houses I looked at were only 20' deep, but this one has 1/2 of the garage 35' deep. Only wish they had put a 8' door in, but if fits.

Originally Posted by F350-6
Thanks! Was not aware someone had posted the login info!!

Originally Posted by WA.Ranger
I would take the opportunity of the down time to send the HPOP to Joey (Terminator) to have it rebuilt and modded.
That sounds like a good idea.
 
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Old Feb 27, 2010 | 02:36 PM
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Got the heads pulled this morning and found one piston cracked all the way across. All the other pistons have small 1/4 to 1/2 long cracks. I am guessing the small cracks have been there for a long time and one finally made it all the way through.

Question for some of you. If the cylinders are not scored could I get away with just replace the pistons and rings.

Here is a picture of the completely cracked piston.


This picture is typical of all the other pistons, except this one has a crack starting on both sides.
 
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Old Feb 27, 2010 | 03:06 PM
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Bored 30 over, new pistons, rings, bearings and a valve job would be better then a used engine. Comp valve springs and upgraded push rods when the valve job is done would be good. Upgraded head studs are another plus. May even be cheaper then good used engine and much better.

Edit: Forged Rods too.
 
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Old Feb 27, 2010 | 04:12 PM
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i gotta set of rods and pistons if you need them
 
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Old Feb 27, 2010 | 05:42 PM
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Any idea why the cracks....That sucks
 
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Old Feb 27, 2010 | 06:14 PM
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Ouch thats a big crack! Mine had a few cracks but nothing close to that... lucky you dont have any major damage. My guess would be you could just hone it and slap new pistons in. Although a bore and hone should only be about 200 bucks... almost not worth all the time honing it yourself at that price.
 
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Old Feb 27, 2010 | 09:38 PM
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Originally Posted by bigsteve1969
i gotta set of rods and pistons if you need them
Definitely need pistons!

Cylinders all look perfect. Is there any benefit to boring it out if the walls are in good shape already? I know it would be best to do a complete overhaul, but beings money is extremely tight I am wondering if I can get away with just replacing the pistons and rings. Probably should just wait until the funds let me do it right I suppose, but man I miss driving my pickup!!

I am assuming the initial piston damage was done a long time ago when I was running the superchip tuner on it and towing some obscenely heavy loads. The way all the pistons have small cracks they all got a little too warm at some time. I am paying for not having gauges.
 
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Old Feb 27, 2010 | 10:20 PM
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Originally Posted by mudmaker
Definitely need pistons!

Cylinders all look perfect. Is there any benefit to boring it out if the walls are in good shape already? I know it would be best to do a complete overhaul, but beings money is extremely tight I am wondering if I can get away with just replacing the pistons and rings. Probably should just wait until the funds let me do it right I suppose, but man I miss driving my pickup!!

I am assuming the initial piston damage was done a long time ago when I was running the superchip tuner on it and towing some obscenely heavy loads. The way all the pistons have small cracks they all got a little too warm at some time. I am paying for not having gauges.
By getting them rebored you will be insuring they are all the same from top to bottom. They may look good, but are they? I suppose a machine shop could measure them all and give you an expert opinion, then you can decide. Maybe a consultation with a "Deisel Doctor". I would not want to put new pistons and rings in worn bores and would just bite the bullet and spend the dough.
 
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Old Feb 27, 2010 | 10:21 PM
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What are the cracks from? Exposure to high EGTs before gauges?
 
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Old Feb 27, 2010 | 10:25 PM
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Originally Posted by PaysonPSD
By getting them rebored you will be insuring they are all the same from top to bottom. They may look good, but are they? I suppose a machine shop could measure them all and give you an expert opinion, then you can decide. Maybe a consultation with a "Deisel Doctor".
Thanks, That makes sense! It has been a while sense I have dealt with this type of stuff in college, but even then it wasn't diesels.

Originally Posted by Quick444
What are the cracks from? Exposure to high EGTs before gauges?
That is what I am assuming, unless someone else has ideas.
 
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Old Feb 27, 2010 | 10:32 PM
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Word. Well if anything you should be happy that you can probably reuse a ton of parts. Thats saves tons of money even if it is annoying to drag things back and forth to a machine shop.
 
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