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Idle knock = bad injector

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Old Jan 31, 2010 | 06:05 PM
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Idle knock = bad injector

My truck had an idle knock for several years now. Never bothered with messing with it.

Anyway, I went through the whole ordeal of putting in new injector o-rings.... only to find that the o-rings I bought were complete *****, and had to re-do it all again (that was another thread entirely). Yesterday I noticed the knock was worse than it ever was before.

I pinpointed it to the driver's side. So today I pulled the valve cover and started the engine. To my dismay, no knock. So I let it idle for a while. Started noticing that as it idled, the knock slowly returned. At the same time, I noticed #2 injector was pissing oil out the solenoid. As the knock got worse, more oil was pissing out the top of the injector and splattering everywhere. None of the others were doing this, and I could hear #2 knock louder and louder the longer the engine ran.

So, I have a bad injector. Just thought I would pass this on.
 
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Old Jan 31, 2010 | 06:17 PM
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What injectors do you have Curtis. Thats a bummer any way.
 
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Old Jan 31, 2010 | 06:18 PM
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Originally Posted by Bigcat350
What injectors do you have Curtis. Thats a bummer any way.
Original, bone stock AD's.
 
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Old Jan 31, 2010 | 06:48 PM
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Time to go bigger!!
 
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Old Jan 31, 2010 | 06:50 PM
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How many miles on the motor when you noticed this knock???
 
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Old Jan 31, 2010 | 07:04 PM
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Originally Posted by Izzy351
Time to go bigger!!
I have a paypal account you can donate to.

Originally Posted by big poppa
How many miles on the motor when you noticed this knock???
Been over 2 years now. Probably 90 something thousand miles when I first noticed it. Happened a few months after I installed the regulated return, but before I put on the Termy pumps. Got just over 130K now. Knock was much worse yesterday than I ever heard it before, which is why I popped off the valve covers.
 
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Old Jan 31, 2010 | 07:17 PM
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Interesting Curtis, notice any oil down on the dipstick between oil changes, burning oil and such?? Just wondering besides the knock would there be other signs?? Thats not a whole lot of miles.
 
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Old Jan 31, 2010 | 07:37 PM
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Thanks for the heads up Curtis.

Was oil coming out of the return spigot? If it was coming out both places the plunger must not have been getting much oil pressure. You have to wonder how much fuel that injector was putting out, if any. How was it running?
 
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Old Jan 31, 2010 | 07:39 PM
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Originally Posted by big poppa
Interesting Curtis, notice any oil down on the dipstick between oil changes, burning oil and such?? Just wondering besides the knock would there be other signs?? Thats not a whole lot of miles.
It was burning oil with messed up o-rings. But with the way the oil was leaking past the poppets, it would just go back into the crankcase.
 
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Old Jan 31, 2010 | 07:41 PM
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Originally Posted by PaysonPSD
Thanks for the heads up Curtis.

Was oil coming out of the return spigot? If it was coming out both places the plunger must not have been getting much oil pressure. You have to wonder how much fuel that injector was putting out, if any. How was it running?
It was running fine. There was oil out the spigot, and it was about the same pace as the other injectors. It's just additional oil was spraying out the top of that one as well.

With twin pumps, I have PLENTY of oil

Probably why I was still able to maintain 3000 psi of ICP with all 8 injector o-rings failing.
 
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Old Jan 31, 2010 | 07:49 PM
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Originally Posted by Pocket
It was burning oil with messed up o-rings. But with the way the oil was leaking past the poppets, it would just go back into the crankcase.
Got it Curtis and thanks for posting this info up. Are you just replacing that bad one or like Joe said, upgrading??
 
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Old Jan 31, 2010 | 07:52 PM
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I haqd a similar problem, brought injector to a diesel shop and for around 60 bucks they tughtened the inners and it was good to go, including o-rings.
 
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Old Jan 31, 2010 | 07:58 PM
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Originally Posted by Pocket
It was running fine. There was oil out the spigot, and it was about the same pace as the other injectors. It's just additional oil was spraying out the top of that one as well.

With twin pumps, I have PLENTY of oil

Probably why I was still able to maintain 3000 psi of ICP with all 8 injector o-rings failing.
Without the twins you would have been running on 7.
 
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Old Jan 31, 2010 | 08:06 PM
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Where's your gray vs. black CPS thread? How did #2 look on rotational velocity? Have you checked it again lately to see what the computer shows? Seen any MPG differences?

Edit: Found it

Originally Posted by Pocket
Grey CPS:________ Black CPS:
1) 0.2-1.2%______ 0.2-0.9%
2) 0.7-1.2%______ 0.7-1.2%
3) 1.6-2.4%______ 0.0%
4) 0.0-0.7%______ 0.0-0.8%
5) 0.0%__________ 0.2-0.7%
6) 0.0%__________ 0.0%
7) 0.0%__________ 0.0%
8) 1.7-2.6%______ 0.0%

1.2 isn't very much at all. Hopefully it's showing worse now, otherwise the readings are starting to sound useless.
 
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Old Jan 31, 2010 | 08:36 PM
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Originally Posted by big poppa
Got it Curtis and thanks for posting this info up. Are you just replacing that bad one or like Joe said, upgrading??
If I had the money right now, I would upgrade. But, I don't, so I'm looking for anyone who wants to trade a stock AD injector as a core.
 
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