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I think you might have a leaking pinion seal. The pinion shaft looks very oily, and if you look at the fender liners it looks like oil has been slung around. I'm not sure, because the diff housing looks completely dry. But something has been slung. And the U-joint spider looks completely dry and rusty, so it probably isn't U-joint grease. Could be a U-joint though, because I don't see any evidence that a zerk has ever been used or even exist.
Check your differential lube by pulling the pipe plug in the front side of it. It just takes a 3/8" square drive ratchet, no socket. Reach in with your finger tip and feel for oil. It should be right at the lip of the threaded hole, so that if it was any fuller it would run out. Make sure you are parked on level ground when you check it. If I'm right and it has been leaking, you might not be able to touch the oil.
If you can touch it, reach in with your pinky as far as you can and get it wet with oil. Then pull it out and wet a piece of heavy paper. The oil should be nice and amber color, and not smell burned or have any particles. Those are simple first steps you can do in a few minutes, without sucking oil out or opening the diff cover.
a worn pinion bearing will (in my experience) have a different whine if coasting or on the gas.
bring it to a gear shop, and have toss in a locker of some type while they are at it.
What type of noise would it generate, based upon your experience? Curious of the noises are similar or the same. What do you mean by have them toss a locker of some type in there? I don't know what that means.
I'm going to try again to get the fill plug out today, maybe that will shed some light on my issue.
when I've had worn pinion gears, the sound was a different tone when accelerating or engine breaking as the piion shaft would tip up or down depending on the direction of the load on it.
as for the "locker", there are plenty of good limited slip differentials that are much better than the factory option, without being too noticable on the street.
The OP has a 4x4, so either that was a mistake, or some sort of better tracion aid is worth doing if its all going to be apart anyway. I haven't check whats available for the sterling axle, but I'm guessing there are option less severe than a clasic Detroit locker available. The Detroit Trutrac come to mind, and there are plently of selectable lockers too, but those get a little more involved.
If the OP has an open diff, even a factory LS would be an improvement. If it saves you even one tow bill, it is worth it.
Before I swapped the rear differential with a wrecking yard special, I would still have the wrecking yard differential checked carefully.
First, make sure the axle tubes are square. A violent collision (or Dukes of Hazard style landing) can tweak them.
Next, have someone pull the cover and check everything. It may be that you're just swapping one problem for another.
Last, since you're swapping the axle housing anyway, it's a good time to rebuild the rear brakes.
So, if done properly, you're probably not going to save any money over having someone pull the cover on your existing differential and checking it out.
I picked it up this morning, sounds like it should finally. ~$1,200 bill and it still needs another ~$800 for upper/lower ball joints and sway bar work. I'm in the wrong line of work I swear....
He raised the front end with a floor jack and showed me the amount of movement the front passenger tire has and it was a bunch, drivers side front tire was almost the same. Here's hoping I can get some overtime and get it done before the wheels fall of my baby!
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