Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Door handle woes...

Thread Tools
 
Search this Thread
 
Old Jan 3, 2010 | 09:14 PM
  #1  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
Door handle woes...

So I just broke door handle number three tonight after I fixed the bracket in which the handle mechanism bolts to. The metal around this piece was cracked/tore pretty good, but with the help of a piece of flat steel behind it stopped moving. I opened the door once but the second time it snapped off again.

I thought I remember reading that the cables eventually stretch on these? Anybody have any other ideas? I gave the lock/hinge mechanism a healthy dose of PB blaster this afternoon as well.
 
Reply
Old Jan 3, 2010 | 09:17 PM
  #2  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,799
Likes: 104
From: Ashland City, TN
Fix it up and hit it with fluid film. =)
 
Reply
Old Jan 3, 2010 | 09:20 PM
  #3  
Oversize's Avatar
Oversize
Laughing Gas
Joined: Feb 2009
Posts: 921
Likes: 1
From: Denver CO
Weld the doors shut and roll the windows down and get in and out dukes of hazard style.
 
Reply
Old Jan 3, 2010 | 09:30 PM
  #4  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
Originally Posted by Oversize
Weld the doors shut and roll the windows down and get in and out dukes of hazard style.
Haha.. I wish.
 
Reply
Old Jan 3, 2010 | 09:38 PM
  #5  
95_Dually's Avatar
95_Dually
Post Fiend
Joined: Mar 2006
Posts: 7,841
Likes: 0
From: Vacaville, Ca
Club FTE Gold Member
Oversize, I think he wants to use the doors. That's why he keeps fixing the handles.LOL

William, what is fluid film? I have never heard of it.
 
Reply
Old Jan 3, 2010 | 09:46 PM
  #6  
arkredneck's Avatar
arkredneck
Posting Guru
Joined: Aug 2007
Posts: 1,601
Likes: 0
From: Cato Arkansas
i shimmed some stuff behind the cable and the hindge the handle bolts to worked for a while until the metal it's all bolted to tore like yours did so now i gotta fix it
 
Reply
Old Jan 3, 2010 | 11:07 PM
  #7  
helifixer's Avatar
helifixer
Hotshot
20 Year Member
Liked
Loved
Top Answer: 1
Joined: Dec 2005
Posts: 10,256
Likes: 7,694
From: Chino Valley, Arizona
be sure the alignment tang of the new handle is lined up in the hole before you tighten the bolt.
also lube the mechanism the handle mounts to every oil change.
 
Reply
Old Jan 4, 2010 | 04:41 AM
  #8  
drivembig's Avatar
drivembig
Senior User
Joined: Sep 2006
Posts: 247
Likes: 0
From: NC
Being an old motorcross guy, I always had one of these in my tool box. I broke my handle the other week so I ordered a new one, lubed the cable, lubed the mechanism and put on the new handle. It works very freely now. I also had to repair the metal that the mechanism mounts to.

Here is the cable luber.
Motion Pro Cable Luber - Dirt Bike Motocross - Motorcycle Superstore

and use this kind of lube, or something similiar. AS long as it isn't something like wd-40 or anything that will atract dirt. It needs to be like a graphite or teflon type spray lube.

Motion Pro Cable Lube - Dirt Bike Motocross - Motorcycle Superstore

You should also be able to pick these up at your local motorcycle shop.

BTW this works great on any cable....bicycle etc.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Jan 4, 2010 | 05:02 AM
  #9  
jeep1947's Avatar
jeep1947
Senior User
Joined: Oct 2005
Posts: 400
Likes: 0
From: Jeffersonville IN
Club FTE Silver Member

FARM, check NAPA one of the parts houses can't remember which one having a brain fart but there is a metal one to replace the plastic ones that break all the time. Jeep
 
Reply
Old Jan 4, 2010 | 07:43 AM
  #10  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
Thanks for all the help guys. It sounds like the next step is to lube the cable up and hopefully reduce the amount of force needed to open the door.
 
Reply
Old Jan 4, 2010 | 07:58 AM
  #11  
Fullcrew7.3's Avatar
Fullcrew7.3
Logistics Pro
Joined: Jan 2005
Posts: 4,129
Likes: 4
From: Brandon, MB
Club FTE Silver Member

I still haven't fixed mine. Same problem. So far, I've just rolled the window down and unlatched from the outside. Someday I'll get to the door....
 
Reply
Old Jan 4, 2010 | 08:21 AM
  #12  
95_Dually's Avatar
95_Dually
Post Fiend
Joined: Mar 2006
Posts: 7,841
Likes: 0
From: Vacaville, Ca
Club FTE Gold Member
So the problem is with the inside handle. I thought it was the outside handle.
 
Reply
Old Jan 4, 2010 | 08:33 AM
  #13  
ramrod7373's Avatar
ramrod7373
Senior User
Joined: Jan 2003
Posts: 241
Likes: 0
From: Redding, Ca USA
Yes the cable gets stretched over time. Same thing happened to me. Got a new one and installed. Not cheap though. Not a bad fix just need a big rivot gun where it attaches near the bottom of the door.
 
Reply
Old Jan 4, 2010 | 08:41 AM
  #14  
FARM69's Avatar
FARM69
Thread Starter
|
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
Originally Posted by ramrod7373
Yes the cable gets stretched over time. Same thing happened to me. Got a new one and installed. Not cheap though. Not a bad fix just need a big rivot gun where it attaches near the bottom of the door.
Did you have to get it at the dealer?
 
Reply
Old Jan 4, 2010 | 02:29 PM
  #15  
DanoFF50's Avatar
DanoFF50
Former Vendor
Joined: Sep 2009
Posts: 280
Likes: 0
Originally Posted by 95_Dually
William, what is fluid film? I have never heard of it.
Fluid Film is a solvent-free, lanolin based corrosion preventive and lubricant. We offer free samples for Ford-Truck members who have never tried it and live in the US. Just PM me your contact info if you'd like to see what all the hype is about.
 
Reply



All times are GMT -5. The time now is 01:24 AM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE