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M5R2 Problems

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Old Nov 29, 2009 | 11:04 PM
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Xrigid18X's Avatar
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M5R2 Problems

Hello everyone.
I have a 1991 f150 with 79k miles on it. It has the m5r2 and its making a howling/grinding noise at idle and at higher rpms. I got the truck with 73K on it and I think I was the first to change the fluid at 75k. It was very black and had a lot of metal in it. At 78k I changed the fluid again after a long trip from Florida to Ohio. The fluid wasn't black at all but the plug was caked with metal.
I have had a few people tell me its the throw out bearing would that cause it?
Im pulling the tranny tomorrow to look at everything. My boss said if I used 90w gear oil it will take away the sound. Is this a good idea?

I am leaving to go back to FL in a week so I want to get this fixed so I wont be stranded.
Any help is much appreciated!!
 
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Old Nov 29, 2009 | 11:32 PM
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Drop it. Whatever's going bad, gear oil isn't going to fix it. There's a reason metal shavings were caked around the plug- you need to get it figured out.
 
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Old Nov 29, 2009 | 11:39 PM
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sounds like synchros among other things are eaten up in that thing. I've drained all mine b4 and it's never been black (uses auto tranny fluid). Do not use 90w gear oil, this tranny was not designed for it.
 
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Old Nov 29, 2009 | 11:50 PM
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It shifts fine doesnt grind would it still be the syncros?
 
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Old Nov 30, 2009 | 01:40 AM
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Originally Posted by Xrigid18X
It shifts fine doesnt grind would it still be the syncros?
Possibly, but the amount of metal you are describing is not normal. There is definitely something going on and you should get it figured out. Unfortunately you are probably going to have to pull the top cover to possibly see what's going on.
 
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Old Nov 30, 2009 | 04:13 AM
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Throwout bearing has nothing to do with it. And I have been told by my local Ford shop to run 10-40w instead of gear oil and ATF. I lost my M5R2 at 130000, they aren't the best.
 
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Old Nov 30, 2009 | 10:10 AM
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They are an alright trans if you maintain them. My friend changed his fluid every 15k in his ranger and every other time he changed it he put in an additive. Its still going lasted longer then mine lol.

I found a m5r2 in my area with 90k for 250 bux im gonna go check it out today.
 
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Old Nov 30, 2009 | 04:36 PM
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Many people do use a heavier gear oil in the ZF transmissions I do believe to quieten down the noise from it. I suppose the same could be done to the M5R2, just don't go much thicker. That said, they are designed to be running ATF for a reason...

I have a very light and quiet grinding noise when at idle in neutral. Haven't been able to associate it with anything yet, even after having the top cover out. I had my shift fork break on me a while ago. Bought a perfectly good M5R2 from a local ford guru for 40$ swapped the fork in. Now my syncros are going. I will just use the two transmissions to put in the best parts.
 
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Old Dec 2, 2009 | 12:58 AM
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The noise was coming from a worn throwout bearing and a bad front bearing in the trans. Getting it all fixed up.

I forgot to the drive shaft when I took it out how do I get it back in phase?
 
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