Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

injector removal

Thread Tools
 
Search this Thread
 
Old Nov 11, 2009 | 09:22 PM
  #1  
redneckkid8331's Avatar
redneckkid8331
Thread Starter
|
Freshman User
Joined: Sep 2009
Posts: 26
Likes: 0
From: madison ct
injector removal

i got a bad batch of fuel with alot of water in it and it screwed up my injectors on my 2007 f250 just wondering if anyone had a step by step on getting them out or any pictures or helpfull tips. let me know thanks
 
Reply
Old Nov 11, 2009 | 09:27 PM
  #2  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,915
Likes: 3,627
Club FTE Gold Member
Take a look in our Tech Folder - there is a pretty good procedure there.

https://www.ford-trucks.com/forums/5...ml#post4355612

also - some general info:

https://www.ford-trucks.com/forums/8...ctor-info.html
 
Reply
Old Nov 11, 2009 | 10:30 PM
  #3  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

remove valve covers. you will see under the valve covers the high pressure oil rail. there are large plugs in the rail remove the one in the back. unbolt the rail the bolts are a t30 (torx 30) there are nine per a rail. then remove the rail. Then unplug the injector and push the end threw the rocker box. to unplug the injector by the way just push the clip inward and pull up. next unbolt the injector. when removing the injector make sure the copper washer is still on the end of the washer. when installing the injectors please, please use a torque wrench and it set to 24 ft/lbs. I would also strongly advise to replace the hold down at the same time (this is not reqired by ford but strong advise as the bolts do go bad from time to time).
good luck
 
Reply
Old Nov 12, 2009 | 06:33 AM
  #4  
redneckkid8331's Avatar
redneckkid8331
Thread Starter
|
Freshman User
Joined: Sep 2009
Posts: 26
Likes: 0
From: madison ct
thank you that will help me out alot
 
Reply
Old Nov 12, 2009 | 06:16 PM
  #5  
jagski2's Avatar
jagski2
Junior User
Joined: Jan 2009
Posts: 70
Likes: 0
I found some simple instructions at ACCURATE DIESEL, click on the 6.0 injectors. The hold down bolts on the injector will also pull it out of the head when removing, if I remember correctly. It looks harder then it is to do. I happy with OEM injectors. Good Luck
 
Reply
Old Nov 12, 2009 | 07:12 PM
  #6  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

very easy job just takes a few hours to do.
 
Reply
Old Nov 12, 2009 | 07:31 PM
  #7  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

One other thing I haven't seen mentioned (maybe in the tech folder, but not this thread) is that you need to replace the stand pipes (the two big allen head plugs cheezit referenced) every time you pull off the oil rail. They contain internal check valves and could become damaged if they separate on removal. Cheap insurance against a HPO leak in the future.
 
Reply
Old Nov 15, 2009 | 01:59 PM
  #8  
redneckkid8331's Avatar
redneckkid8331
Thread Starter
|
Freshman User
Joined: Sep 2009
Posts: 26
Likes: 0
From: madison ct
is it possible to get them out without having to take the turbo and coolant lines off
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Nov 15, 2009 | 02:16 PM
  #9  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,915
Likes: 3,627
Club FTE Gold Member
In the thread that is in the Tech Folder (link provided above), I do not recall the procedure saying to remove the turbo ........
 
Reply
Old Nov 15, 2009 | 02:24 PM
  #10  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

removeing the valve covers does not require tuching the turbo at all. to remove the left side all you need to do is remove the airbox, the air intake tube at the turbo, the ficm and with the air box out you can lay the degas tank were the air box sits. the only coolant lines to remove are the 2 small ones on the deags tank. pull them off and cap both sides so it wont leak and go to town.
 
Reply
Old Nov 15, 2009 | 02:31 PM
  #11  
kevinwebster1's Avatar
kevinwebster1
Senior User
Joined: Jan 2006
Posts: 111
Likes: 0
cheezit is lying, takes way longer than just a few hours!!!!!
 
Reply
Old Nov 15, 2009 | 02:56 PM
  #12  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member

only if your a

ya the first time is kinda not so fun. I have some tools that make it a little easyer for me.
 
Reply
Old Nov 15, 2009 | 05:34 PM
  #13  
kevinwebster1's Avatar
kevinwebster1
Senior User
Joined: Jan 2006
Posts: 111
Likes: 0
No one wants to hear about your special tools
 
Reply
Old Nov 15, 2009 | 05:39 PM
  #14  
cheezit's Avatar
cheezit
Post Fiend
15 Year Member
Joined: Oct 2009
Posts: 12,123
Likes: 35
From: N. Fort Worth, tx
Club FTE Silver Member



dont be a hater...
 
Reply
Old Nov 15, 2009 | 05:52 PM
  #15  
toolman05kr's Avatar
toolman05kr
Senior User
Joined: Oct 2005
Posts: 465
Likes: 1
From: Nesconset NY
Originally Posted by kevinwebster1
cheezit is lying, takes way longer than just a few hours!!!!!
Kevin,
This forum depends on techs like Cheezit , Myself and many others to survive and provide help for the many members who need it. Trying to insult us is counter productive sooo please STOP!!!!!! and if you cant, LEAVE!!!!
 
Reply



All times are GMT -5. The time now is 02:06 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE