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In-Tank Mods....

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Old Nov 10, 2009 | 10:50 AM
  #16  
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Thanks Andrew,

Looks like I will drive it around for today, and see if it clears up.. If not, it looks like I will be taking the bed off this time, because dropping the tank was a pain in the @$$...

Originally Posted by mechelement
Not trying to hijack... Does the kit come with new clamps for the fuel line after the in-line fuel pump? Mine has those junk quick connects and they appear to be wet. I want to do the in-tank mods, but want to eliminate all of those junk quick connects in the process.
The kit comes with everything you need for pre-pump... if you have wetness on your lines from the pump to the engine then you might want to by some extra fuel line and replace all those fittings too.

Here is a link:

Diesel Innovations - Products
 
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Old Nov 10, 2009 | 10:51 AM
  #17  
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To clarify... You put new hose from the SS line to the back of the Fuel Pump
 
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Old Nov 10, 2009 | 10:53 AM
  #18  
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Originally Posted by jkidd_39
To clarify... You put new hose from the SS line to the back of the Fuel Pump
I used the rubber hose that was already attached to the stainless line and just cut it and added my in-line filter there..... Could that be where I am getting my air?? the original rubber hose that was on the line was VERY VERY tight.
 
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Old Nov 10, 2009 | 10:57 AM
  #19  
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Originally Posted by CLStewart144
I used the rubber hose that was already attached to the stainless line and just cut it and added my in-line filter there..... Could that be where I am getting my air?? the original rubber hose that was on the line was VERY VERY tight.
I looked at it as why not.. I mean that line has been on for thousands of miles and is all plastic-y (sp??)... I would rather replace it with a new line and hose clamps then I know i'm not getting any air in through there
 
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Old Nov 10, 2009 | 11:08 AM
  #20  
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I guess I'm not clear on what you did. You should replace the entire steel line from pump to tank with the supplied rubber fuel line. That's where the air gets in.

The other source is the mixing chamber where bubbly fuel returning from the fuel bowl gets sucked right back into the pump. Also, the aux fuel pickup (duck-bill) on the side of the umbrella. That's why the return is extended away from the the pickup and the aux pick-up is plugged off with piece of fuel line that gets shoved in there.

EDIT: Here's what my pre-pump filter looks like:
 
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Old Nov 10, 2009 | 11:13 AM
  #21  
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Originally Posted by Izzy351
I guess I'm not clear on what you did. You should replace the entire steel line from pump to tank with the supplied rubber fuel line. That's where the air gets in.

The other source is the mixing chamber where bubbly fuel returning from the fuel bowl gets sucked right back into the pump. Also, the aux fuel pickup (duck-bill) on the side of the umbrella. That's why the return is extended away from the the pickup and the aux pick-up is plugged off with piece of fuel line that gets shoved in there.
Here is what the DI kit does.

http://67.19.132.3/dieselinnovations...k-pump-kit.pdf

It does not replace the SS piece of fuel line. It removes the white mixing chamber and you drill a hole in the black pickup foot and put in a piece of SS tube and clamp it all together.

I did notice it quiet down a bit. I'm doing a RR soon so i'm not to concerned about it..

I will replace it all soon enough. But I fully understand what you mean. Truth be told if I have known what I paid $60.50 shipped I would not have bought it. You get seriously $20 worth of parts.. if that..

But I had no idea what was included so i'm not that upset.. however my other 2 7.3's will have homemade kits...
 
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Old Nov 10, 2009 | 11:16 AM
  #22  
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Originally Posted by Izzy351
I guess I'm not clear on what you did. You should replace the entire steel line from pump to tank with the supplied rubber fuel line. That's where the air gets in.

The other source is the mixing chamber where bubbly fuel returning from the fuel bowl gets sucked right back into the pump. Also, the aux fuel pickup (duck-bill) on the side of the umbrella. That's why the return is extended away from the the pickup and the aux pick-up is plugged off with piece of fuel line that gets shoved in there.

EDIT: Here's what my pre-pump filter looks like:

Props to a man who is not afraid to utilize zip-ties! Like a Boss!
 
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Old Nov 10, 2009 | 11:16 AM
  #23  
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hhmmm... I doesn't get rid of the quick-disconnects in the steel line?? That's where a lot of the air gets in!

EDIT: LOL -- I have quite a few under there!!
 
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Old Nov 10, 2009 | 11:43 AM
  #24  
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All right, so what's the consensus of this kit? If the kit is designed to eliminate air infiltration, why wouldn't it come with ALL of the clamps and pieces of tubing/hose to do so?
 
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Old Nov 10, 2009 | 12:05 PM
  #25  
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Originally Posted by mechelement
All right, so what's the consensus of this kit? If the kit is designed to eliminate air infiltration, why wouldn't it come with ALL of the clamps and pieces of tubing/hose to do so?
It still removes alot of air. Just not all of it.

As a guy who loves marketing I will tell you why it is what it is.

It is an "In-Tank Kit", this is why you get the stuff to do just what's inside the tank.

It wouldn't be that difficult to get some hose and remove the SS line and replace it with a new piece. Heck you could request it from your company of choice.

Anyone with an ITP kit care to chime in as to if the ITP kit replaces the SS line??
 
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Old Nov 10, 2009 | 12:09 PM
  #26  
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Yes it does. That's the kit I used. Without the filter.

Here's link to it (with complete instructions linked off the page):
http://www.itpdiesel.com/store.php/products/73L_TankKit
 
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Old Nov 10, 2009 | 12:38 PM
  #27  
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Originally Posted by Izzy351
Yes it does. That's the kit I used. Without the filter.

Here's link to it (with complete instructions linked off the page):
ITP 7.3L Fuel Tank / Pre-Pump Kit
That's the same kit I have, but I did get the filter. It modifies the pickup to remove the aux pickup and replaces the SS line from the tank to the pump. It's a great kit, everything fit well and the instructions were great too.

The whole idea behind is that the quick connects are great when they are pressurized (AFTER the pump), but suck (literally) when put under suction (vacuum), which is what is happening from the tank to the pump. This kit gets rid of anywhere that air can get sucked into the line up to the pump (in-tank pickup and fuel line connections). I just bagged and taped off my lines in place (in case I need them) and installed the ITP setup. It's been working like a champ and have had no leakage after almost 2 years and countless off-roading/camping adventures. I would highly recommend it, plus Dennis is a really good guy and sells top-notch products to boot.

Which reminds me, it's about time to change the pre-pump filter...
 
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Old Nov 10, 2009 | 12:49 PM
  #28  
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The DI kit uses the SS tube as part of the line you remove the existing lines that connect to it and then use the supplied hose along with the SS tube. It still gets rid of the quick connects. Personally, when I installed the DI kit on my truck I didn't like that it used the existing SS line, so I just used a piece of 3/8" hose and ran it like the ITP kit does, it's much easier and quicker to do it that way anyway. The DI kit also does not modify the return inside the tank like the ITP kit does. If I had to do it over again, I would have gone with the ITP kit.
 
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Old Nov 10, 2009 | 01:03 PM
  #29  
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Originally Posted by jkidd_39
As a guy who loves marketing I will tell you why it is what it is.

It is an "In-Tank Kit", this is why you get the stuff to do just what's inside the tank.

It wouldn't be that difficult to get some hose and remove the SS line and replace it with a new piece. Heck you could request it from your company of choice.
It's not called an "In-Tank Kit" it's called a "Pre-Pump Kit". Yes, that's why it comes with the necessary hose to go to the suction side of the in-line fuel pump which is out of the tank.

I guess I think getting rid of all those Ford connections to eliminate all possibilities of air intrusion and leaks is the way to go. I understand you can go out and get more hose/line and clamps. You could probably do that for the entire job too. The kit is pure convenience and from everything I've read, high quality.

Is rubber fuel hose the way to go instead of using a hard SS line?
 
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Old Nov 10, 2009 | 01:20 PM
  #30  
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This one isn't convenience -- that's the Harpoon which allows a complete fill-up to the neck. This one (Hutch) is to keep air out of the fuel system. Think about what's happening here: You're sucking air into the system, pre-pump, sending it into the fuel bowl and eventually to the heads, if it makes it that far. Any air returned gets pushed back down the return line, but it's fed into the mixing chamber in the tank. That air is sucked right back up into the system. Then, then the tank gets low, it can suck even more air. I wouldn't be surprised if the truck isn't running on foam, when the tank gets low. Fixing the aerated fuel problem I would think helps the truck run better, and keeps the injectors quieter and happier, so they live a longer life. More than convenience, IMHO.
 
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