Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

rust in fuel

Thread Tools
 
Search this Thread
 
Old Nov 2, 2009 | 09:47 AM
  #1  
flashart24's Avatar
flashart24
Thread Starter
|
New User
Joined: Oct 2008
Posts: 18
Likes: 0
From: jefferson county,AR
rust in fuel

My drain water light keeps coming on and when I get down there to drain it rust is in my fuel. I think maybe this is what is setting it off. I just put the upgraded drain plug in. When I took the crappy factory one out it was rusted also. Is this where the rust was coming from? If so will it clear up or am I going to have too buy new filters now?
 
Reply
Old Nov 2, 2009 | 10:03 AM
  #2  
BPofMD's Avatar
BPofMD
FTE Legend
Veteran: Navy
15 Year Member
Liked
Community Favorite
Joined: Jul 2005
Posts: 65,938
Likes: 1,432
From: Millersville, MD
Club FTE Silver Member

The FIRST thing I would do is change the filters!! But you also MUST find out where the "rust" is coming from. I thought we had plastic tanks so I haven't a clue where/why you have rust.
 
Reply
Old Nov 2, 2009 | 10:27 AM
  #3  
gearloose1's Avatar
gearloose1
Post Fiend
Joined: Jul 2005
Posts: 6,127
Likes: 6
If the fuel tank is from factory, the diesel tank has to be rust resistant.

That is, made of aluminum coated steel (factory), or if it is an aftermarket, either stainless steel or some non-rusting material.

If you have a lot of rust... the first thing to do is to check it is a real factory tank, then the order of suspects are:

- got a bad tank of fuel from somewhere.... loaded with rust

- the coating has been breached (can only tell by visually inspecting an empty tank with a camera

- in any case, drain, replace the fuel filter, and purge the tank clean first.

Then go after your suspects.
 
Reply
Old Nov 2, 2009 | 11:19 AM
  #4  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,881
Likes: 3,595
Club FTE Gold Member
Originally Posted by flashart24
My drain water light keeps coming on and when I get down there to drain it rust is in my fuel. I think maybe this is what is setting it off. I just put the upgraded drain plug in. When I took the crappy factory one out it was rusted also. Is this where the rust was coming from? If so will it clear up or am I going to have too buy new filters now?
Certain models were equipped w/ steel tanks and Ford issued Broadcast messages about them rusting. Others had plastic tanks installed.

What year, model, etc is your truck.

Also - where do you buy your fuel.

Don't let your filters go too long before changing as BPofMD said. Your injectors could be damaged.
 
Reply
Old Nov 2, 2009 | 12:10 PM
  #5  
flashart24's Avatar
flashart24
Thread Starter
|
New User
Joined: Oct 2008
Posts: 18
Likes: 0
From: jefferson county,AR
It is a 07' with 44,0000 miles. The filters probably don't have but 7,000 on them.We have set monthly records here for rain fall every week . 18" just last week . Maybe it is coming from the underground tanks at the station.If they keep there rust will they drop this outrageous price of $2.72 or is that included with the price?
 
Reply
Old Nov 2, 2009 | 12:41 PM
  #6  
69cj's Avatar
69cj
Hotshot
20 Year Member
Photogenic
Joined: Jul 2005
Posts: 13,834
Likes: 25
From: Middle Tn.
05 S.D.'s have a polyethylene tank and therefore can't rust. I would assume that yours is a plastic type tank also and you probably got a bad load of fuel.
 
Reply
Old Nov 2, 2009 | 01:01 PM
  #7  
firemanpat29's Avatar
firemanpat29
Tuned
15 Year Member
Joined: Mar 2007
Posts: 305
Likes: 0
From: Havana Fla
are you sure its rust and not red clay? I had bad fuel twice that was loaded with water and red clay. change the filters, you dont want to be stuck on the side of the road because of a plugged filter. I think it is easier and way safer to change them where and when you want, not on the side of a highway, in the rain, with your favorite shirt on.LOL
 
Reply
Old Nov 2, 2009 | 01:28 PM
  #8  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,881
Likes: 3,595
Club FTE Gold Member
Injectors will be damaged quickly if the fuel pressure drops below 45 psig.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Nov 3, 2009 | 07:00 AM
  #9  
Cowboy65's Avatar
Cowboy65
Elder User
Joined: Jul 2009
Posts: 919
Likes: 0
From: Smiths Grove, KY
Originally Posted by bismic
Certain models were equipped w/ steel tanks and Ford issued Broadcast messages about them rusting.
Bismic,

Do you know where I could find out about models that experienced rusting issues with the steel tanks?

Thanks
 
Reply
Old Nov 3, 2009 | 08:16 AM
  #10  
nitrogen's Avatar
nitrogen
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2007
Posts: 2,196
Likes: 120
From: Carstairs Alberta
the filler neck is steel even on the poly tanks on the 250/350's. on my 05 the neck was rusted so bad it was flaking off in chunks. That was in Feb 07 when i bought it, so it is def another source to consider and inspect.
 
Reply
Old Nov 3, 2009 | 08:28 AM
  #11  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,881
Likes: 3,595
Club FTE Gold Member
Originally Posted by Cowboy65
Bismic,

Do you know where I could find out about models that experienced rusting issues with the steel tanks?

Thanks
I have it somewhere - I will look for it. I was thinking it was mainly chassis trucks, but not sure.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
golfmedik
6.7L Power Stroke Diesel
34
Jan 6, 2014 08:42 PM
DeBoerJM
6.0L Power Stroke Diesel
1
Aug 19, 2013 01:36 PM
uncle_jessie
6.0L Power Stroke Diesel
4
Jan 7, 2013 04:22 PM
justin1795
1999 - 2003 7.3L Power Stroke Diesel
6
Jan 30, 2012 03:34 PM
Fluid Power
6.0L Power Stroke Diesel
17
Jun 7, 2007 07:58 PM




All times are GMT -5. The time now is 06:33 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE