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1994.5 - 1997 7.3L Power Stroke Diesel  

Banjo Bolt Problems

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Old Oct 30, 2009 | 02:38 PM
  #1  
bass-n-fire's Avatar
bass-n-fire
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Unhappy Banjo Bolt Problems

Here is where my problem begins. I have replaced my fuel pump twice now. The first time was a learning experience. the second time, found out what I learned from the first time. lost the washers for the banjo bolt. Finally got new ones and after several time of installing, removing, and re-installing, I thought I got it right. Now the fuel leak is back. Removed fuel pump and fuel bowl. Replaced all the fuel lines, again, and am ready to put everything back together. Her comes my question. 2 washers, 1 between the bolt and the "y" fitting, and 1 between the "y" fitting and the fuel pump right? Please help, don't want to have to keep pulling everything back out. Truck is currently apart in the driveway right now and have to work tomorrow.
 
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Old Oct 30, 2009 | 03:00 PM
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That is correct.
 
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Old Oct 30, 2009 | 04:16 PM
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Thank you for ansering that question. It really helps alot.
 
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Old Oct 30, 2009 | 04:52 PM
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No problem
 
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Old Oct 30, 2009 | 05:34 PM
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I have been told they are not re usable , (the coating on them)let us know how it works out ...
 
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Old Oct 30, 2009 | 08:48 PM
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I usually change out the copper washers whenever I encounter them. JMHO
 
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Old Dec 4, 2009 | 06:24 PM
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Just an update. Well, the leak is back. gonna look at it tomorrow
 
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Old Dec 4, 2009 | 08:46 PM
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Check for cracks in that "Y" fitting. Before you tear it apart again, get a very bright flashlight and a high quality mirror and pin point just where the origin of this leak is. It may not be from the washers.

Rog
 
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Old Dec 5, 2009 | 10:56 AM
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reused mine with no problems at all. just check fit banjo bolt to new pump BEFORE you install the pump
 
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