Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Manual Glow Plug Control!

Thread Tools
 
Search this Thread
 
Old Dec 4, 2009 | 10:08 AM
  #1  
95LonestarFordF250's Avatar
95LonestarFordF250
Thread Starter
|
New User
Joined: Dec 2009
Posts: 18
Likes: 0
From: East Texas
Talking Manual Glow Plug Control!

Does anyone have the schematic for this mod?
Ford diesel glow plug relay Manual controller-solenoid:eBay Motors (item 270485301931 end time Dec-14-09 17:18:11 PST)=
 
Reply
Old Dec 4, 2009 | 12:41 PM
  #2  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,791
Likes: 99
From: Ashland City, TN
dzljim.com

i think that is his sight.

its not really manual control, its just an on and off switch sorta deal. Lets the computer still handle the GP's, but gives you the option to say "no"
 
Reply
Old Dec 4, 2009 | 01:16 PM
  #3  
DZL JIM's Avatar
DZL JIM
PREMIUM SPONSOR
20 Year Member
Top Answer: 1
Joined: Sep 2003
Posts: 2,630
Likes: 217
From: North East Ohio
Holy crap. $69 for a switch and some wire. You don't even need the solenoid, you already have one.
 
__________________
'96 7.3 F-350 Reg Cab 4x4 - bought new.
'04 6.0 E-350 custom 4x4
'08 6.4 F-550 Reg Cab 6 spd 4x4
'17 6.7 F-250 KR ccsb 4x4
Reply
Old Dec 4, 2009 | 01:28 PM
  #4  
95LonestarFordF250's Avatar
95LonestarFordF250
Thread Starter
|
New User
Joined: Dec 2009
Posts: 18
Likes: 0
From: East Texas
Well my relay is out right now I tested it the other day after reading threw the post on here. Before I buy a new one and replace it I like the idea of being able to turn the gp system completly off or on manualy. I live in Texas and the gp system isnt neede in the summer time so if I can keep from it getting used for half the year my thinking is parts should last twice as long So thats why I have been reserching all this stuff and you guys have been extreamly helpfull the link I posted at the beginning of this thread I found on a google search this morning and I was curious if any of you knew how that worked or knew what he was doing with that kit if I can just look at a schematic of it I can figure out if i want to use it or do something diffrent. I studied the 94-97 Federal Glow Plug System schematic and tell me if im wrong but could you just cut the wire from the pcm to the gpr. Since its a ground to close the circuit could you run that wire from the pcm to a switch in the dash then from the switch to a ground and do the same thing the pcm does but manualy and not let the pcm control the system all together. I appologise if you all have coverd this I probly overlooked it somewere if you did or havent gotten to that part yet lol their is a ton of usefull info on this site and have already recomended it to a buddy of mine that has two powerstrokes a 95 the twin to my truck and a 2000 and he has some issues to work out as well but any ways thanks for yalls help and I have tons of other questions I just dont want to wear out my welcome haha.
 
Reply
Old Dec 4, 2009 | 02:15 PM
  #5  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,791
Likes: 99
From: Ashland City, TN
I

here you go. I got un-lazy and went and found it.
Specially since the guy who runs the sight posted and didn't even brag up his own mod. =)
 
Reply
Old Dec 4, 2009 | 02:40 PM
  #6  
WALJON's Avatar
WALJON
Posting Guru
Joined: Nov 2003
Posts: 2,214
Likes: 0
From: THUNDER BAY
Club FTE Silver Member

I have a simple two post switch to turn mine off I spliced into the small wire on the top and wired it in line to a switch, works well I still use my GP,s in the summer for first start up to try and prevent carbon build up on the tips of the glow plugs.
 
Reply
Old Dec 4, 2009 | 07:42 PM
  #7  
RÖENTGEEP's Avatar
RÖENTGEEP
FOREIGN GURU
Joined: Jul 2006
Posts: 7,655
Likes: 7
From: Celaya, Gto. MX
Club FTE Silver Member

Arrow

This is what I did, thanks to Plowhand:
to do the glow plug switch, locate the glow plug relay (looks like the starter relay thats on the fender) on the front right (passengers side) of the engine, under the cover. There will be two big wires and two small wires, disconnect the two small wires or unplug them if yours has the plug. With a volt meter or test light, find the one that has power when the key switch is turned on. Cut this wire, add enough wire to go inside the cab to the dash, attach a switch, run wire back to the other end of the cut wire and attach. Re-connect the two small wires to the relay. Your "Wait to Start" light will still come on, but your glow plugs will not have any power unless you flip the switch. And this way lets the PCM turn off the glow plugs if you leave them on.
 
Reply
Old Dec 4, 2009 | 07:46 PM
  #8  
RÖENTGEEP's Avatar
RÖENTGEEP
FOREIGN GURU
Joined: Jul 2006
Posts: 7,655
Likes: 7
From: Celaya, Gto. MX
Club FTE Silver Member

Originally Posted by WALJON
I have a simple two post switch to turn mine off I spliced into the small wire on the top and wired it in line to a switch, works well I still use my GP,s in the summer for first start up to try and prevent carbon build up on the tips of the glow plugs.

BTW, is that true?, because, I almost never use the GPs. What are other opinions, maybe I should use them in the first star
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Dec 4, 2009 | 08:01 PM
  #9  
WALJON's Avatar
WALJON
Posting Guru
Joined: Nov 2003
Posts: 2,214
Likes: 0
From: THUNDER BAY
Club FTE Silver Member

Originally Posted by RÖENTGEEP
BTW, is that true?, because, I almost never use the GPs. What are other opinions, maybe I should use them in the first star
This is what I was always told so that is what I do right or wrong.
 
Reply
Old Dec 4, 2009 | 09:15 PM
  #10  
madpogue's Avatar
madpogue
Lead Driver
20 Year Member
Liked
Joined: Oct 2003
Posts: 8,476
Likes: 37
From: Madison, WI
Originally Posted by RÖENTGEEP
This is what I did, thanks to Plowhand:
to do the glow plug switch, locate the glow plug relay (looks like the starter relay thats on the fender) on the front right (passengers side) of the engine, under the cover. There will be two big wires and two small wires, disconnect the two small wires or unplug them if yours has the plug. With a volt meter or test light, find the one that has power when the key switch is turned on. Cut this wire, add enough wire to go inside the cab to the dash, attach a switch, run wire back to the other end of the cut wire and attach. Re-connect the two small wires to the relay. Your "Wait to Start" light will still come on, but your glow plugs will not have any power unless you flip the switch. And this way lets the PCM turn off the glow plugs if you leave them on.
And this is pretty-much what this "kit" does. It's the standard $25-ish relay, a coupla bucks worth of wire and switch, and a diagram. IOW, about $30 worth of stuff for "only" $60! For this much money, you could get a Stancor relay (which would be way overkill in Texas) online, and your own switch and wiring at your FLAPS.

And I wouldn't trust a seller whose ad has a gazillion badly formed HTML tags in it, and who calls a relay a "solenoid".
 
Reply
Old Dec 4, 2009 | 09:25 PM
  #11  
oldbird1965's Avatar
oldbird1965
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Aug 2004
Posts: 20,418
Likes: 197
From: AZ
Club FTE Silver Member

I just cut the big wire (positive) and installed a simple toggle switch inside. Like Waljon, I run them on the start up the day then shut them off for the rest of the day.
 
Reply
Old Dec 5, 2009 | 12:17 PM
  #12  
rodneywar's Avatar
rodneywar
Postmaster
Joined: Jun 2009
Posts: 3,420
Likes: 1
From: Maryland
Originally Posted by Talyn
dzljim.com

i think that is his sight.

its not really manual control, its just an on and off switch sorta deal. Lets the computer still handle the GP's, but gives you the option to say "no"
I have the same set up as dzl jim and it is wonderful only cost me 6 bucks for the wires.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ericconn
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
3
Oct 12, 2012 06:36 PM
john smith jr
1948 - 1956 F1, F100 & Larger F-Series Trucks
4
May 14, 2010 08:33 PM
montana_highboy
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
18
Oct 12, 2009 11:07 PM
78sharpshooter
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
4
Sep 2, 2009 09:08 PM
jwtaylor
Supercharger, Turbocharger, Nitrous Oxide & Water/Methanol Injection
28
Dec 4, 2003 08:30 AM




All times are GMT -5. The time now is 12:21 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE