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C6 rebuild: adding a lower E40D gear info needed

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Old Oct 31, 2009 | 12:04 PM
  #16  
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Originally Posted by mark a.
Go ahead and try it by all means. You may like it. You won't know for sure if it's for you unless you want to spend the money to try it. I'm just telling you what the people that have done it have said about it.
I can see how someone might not like it. For a basic street truck it's not much difference.
I see an advantage for a Plow, Large trailer haul'n, or Trailriding truck.
That said, I wouldn't be doing this if I was paying someone to do the work.
 
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Old Nov 2, 2009 | 08:29 PM
  #17  
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So, the E40D was 1989 - 2007 in F250s & 350
90-97 in F150's

95 Some changes made, lower gear set to 6 gears.
Late 97 More changes made
 
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Old Nov 2, 2009 | 09:12 PM
  #18  
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The last E4OD was in 1997. The 4R100 replaced it. The 4R100 was an evolution of the E4OD. The last 4R100 was made in 2004.
 
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Old Nov 5, 2009 | 10:12 PM
  #19  
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1: The early E4OD had an aluminum cage 3 pinion planetary set up just like the C6, but with the different ratio and it had failure issues under a heavy load and if they shifted into reverse and stepped on the gas without waiting for it to get fully into gear.

2: Then they went with a 4 pinion with an aluminum cage and it was better, but there were still some issues.

3: The final fix was a 6 planet with a steel cage. The steel planetary prevented the output shaft from splitting the inner splines like it did on the aluminum planetary.

I've done a bunch of the #2 conversions when the parts were available to me cheap, and one where I purchased the #3 parts from a transmission parts supplier.

The advantages are:
1: You get a better ratio in first and second for towing.
2: More torque capacity with more pinions.
3: Less parasitic HP loss with the Torrington style bearings that replaced the brass thrust washers resulting in slightly better fuel mileage and power delivery.

The difference is not huge, but some feel it's worth it.
 
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Old Nov 5, 2009 | 11:13 PM
  #20  
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I wish I had known this when I rebuilt the C6 in my '79. It has 3.55s and the lower 1st and 2nd would have been a big help, I feel like I need to change axle ratios the way it is now.
 
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Old Nov 6, 2009 | 09:06 AM
  #21  
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Originally Posted by cartmanea
I wish I had known this when I rebuilt the C6 in my '79. It has 3.55s and the lower 1st and 2nd would have been a big help, I feel like I need to change axle ratios the way it is now.
You should be able to find a cheap C6 in a wrecking yard to rebuild.

The big issue with taller gears is in the take off from a dead stop you are experiencing.

An E4OD planetary swap should help.

I had thought on getting 3.08LS gears when I swap in a C6 with 6 pinion planetary gear set and toss out that crap E4OD!
 
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Old Nov 7, 2009 | 09:54 AM
  #22  
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Originally Posted by archangel
1: The early E4OD had an aluminum cage 3 pinion planetary set up just like the C6, but with the different ratio and it had failure issues under a heavy load and if they shifted into reverse and stepped on the gas without waiting for it to get fully into gear.

2: Then they went with a 4 pinion with an aluminum cage and it was better, but there were still some issues.

3: The final fix was a 6 planet with a steel cage. The steel planetary prevented the output shaft from splitting the inner splines like it did on the aluminum planetary.

I've done a bunch of the #2 conversions when the parts were available to me cheap, and one where I purchased the #3 parts from a transmission parts supplier.

The advantages are:
1: You get a better ratio in first and second for towing.
2: More torque capacity with more pinions.
3: Less parasitic HP loss with the Torrington style bearings that replaced the brass thrust washers resulting in slightly better fuel mileage and power delivery.

The difference is not huge, but some feel it's worth it.
archangel, thanks for the info!

So were are the 3.08LS gears from?
Or are they custom made?
 
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Old Nov 7, 2009 | 07:00 PM
  #23  
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Originally Posted by Mr.N
archangel, thanks for the info!

So were are the 3.08LS gears from?
Or are they custom made?
Well, ya see, I know this guy.....

I thought I saved the web site but now can't find it.

There is a guy in this forums with the 3.08LS gears in his truck, and he has it with an E4OD!

He was the one who sent me the link to the site that sells them.

And now I can't find it!
 
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Old Nov 8, 2009 | 05:37 AM
  #24  
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here is the sight i used to find my parts and then ordered them thru transgo. MUCH CHEAPER!!! scroll about half way dont to #9xx for the wide ratio kit.

Ford C6 Performance Transmission Parts, C4 Transmission Parts

and for kicks and giggles, here is a breakdown page.

http://www.tcsproducts.com/file_libr...s%20June08.pdf


p.s. im still working of the pics of cutting the drum for the wider band. i cant remember where i put my camera. but, you can stt the short shell drum for the wide band on the first page i posted.
 
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Old Nov 8, 2009 | 09:18 AM
  #25  
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Here is one where I found 3.08 gears for $325.


Ford 10.25 and 10.5 Ring Gear Pinion Sets and Differential Parts - Drivetrain.com
 
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Old Nov 8, 2009 | 05:44 PM
  #26  
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Originally Posted by archangel
Here is one where I found 3.08 gears for $325.
Your talking axle gears... I though you were still on C6 gear set.


Axles, I know a thing or two about them...
 
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Old Nov 8, 2009 | 05:50 PM
  #27  
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Originally Posted by Mr.N
Your talking axle gears... I though you were still on C6 gear set.


Axles, I know a thing or two about them...
Do you know of a cheaper set of 3.08's for the sterling 10.25?

My budget is a little tight these days.
 
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Old Nov 8, 2009 | 08:08 PM
  #28  
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I found used 4.10's on ebay for $50-75 for my 10.25 (still have the 3.55's if anyone's interestd)
 
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Old Nov 9, 2009 | 06:36 PM
  #29  
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Originally Posted by archangel
Do you know of a cheaper set of 3.08's for the sterling 10.25?

My budget is a little tight these days.
No, sorry. I'm more of a Dana guy...
 
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Old Nov 10, 2009 | 11:22 AM
  #30  
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There are some places that sell used parts out there for less than buying the whole thing and tearing it apart only to find one of the parts is unusable.
 
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