Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

6637 pros? cons?

Thread Tools
 
Search this Thread
 
Old Sep 15, 2009 | 11:22 AM
  #16  
jkidd_39's Avatar
jkidd_39
Posting Guru
Joined: Dec 2003
Posts: 2,392
Likes: 0
From: NW Arkansas
If intake noise bothers you then get a 5inch exhaust w/ no muffler.. then no intake noise.

See Clay, i'm a fixer.. I make things work
 
Reply
Old Sep 15, 2009 | 01:01 PM
  #17  
Riffraff Diesel's Avatar
Riffraff Diesel
PREMIUM SPONSOR
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2009
Posts: 6,038
Likes: 73
Originally Posted by jkidd_39
If intake noise bothers you then get a 5inch exhaust w/ no muffler.. then no intake noise.

See Clay, i'm a fixer.. I make things work
Those single shot injectors help a little too, huh?
 
Reply
Old Sep 15, 2009 | 01:24 PM
  #18  
jkidd_39's Avatar
jkidd_39
Posting Guru
Joined: Dec 2003
Posts: 2,392
Likes: 0
From: NW Arkansas
That is correct... Now i just need that water meth so I can really get on it!
 
Reply
Old Sep 15, 2009 | 01:53 PM
  #19  
n20's Avatar
n20
Senior User
Joined: Feb 2009
Posts: 208
Likes: 0
Originally Posted by mechelement

There will be a slight drone (a hum) at certain RPM's. Mine occurs at 40mph and is more evident with the windows down.
That's interesting, i had a lot of drone hum noise most noticable between 35-40 mph, and tore the whole front end apart and replaced bearings, seals, lubed her all up and the majority of the noise went away but i still have a hum and drone at that same speed. It must be my 6637 setup. Anyone knows what causes this drone? Is is just engine noise being resonated through the filter?
 
Reply
Old Sep 15, 2009 | 03:33 PM
  #20  
Mark250's Avatar
Mark250
More Turbo
Veteran: Air Force
20 Year Member
Liked
Loved
Joined: Jan 2005
Posts: 572
Likes: 37
From: Carthage, Mo
I ran a 6637 for awhile & got tired of the vacuum cleaner sound under the hood while towing. However I was happy to know that I was getting much better filtration. A great filter with good flow but I also didn't like it being exposed. Love my AIS but probably a little less flow than the 6637. Whatever you do, get that stock airbox off of there!
 
Reply
Old Sep 15, 2009 | 06:32 PM
  #21  
clux's Avatar
clux
Post Fiend
20 Year Member
Joined: Feb 2002
Posts: 10,600
Likes: 3
From: Carhenge
Originally Posted by mechelement
When I looked for pros and cons before installation, all I could find were pros. Sorry if this post is very cut and dry, but these are my observations w/o any embellishing or bs.
Originally Posted by Quick444
I can give you one CON. When you cut up the stock air box to fit the filter, you open up your filter to exposure from any liquids that splash up in the engine bay.
Originally Posted by Orezona
Con - Annoyingly loud when towing.
Originally Posted by Orezona
I did it for about 4400 miles a few summers ago. When I got home I couldn't get an AIS fast enough.
Originally Posted by Mark250
I ran a 6637 for awhile & got tired of the vacuum cleaner sound under the hood while towing.
You guys know, you're all probably getting put on the basher list as we speak.

6637 bashers unite!!!!!!!!!!!!!!

 
Reply
Old Sep 15, 2009 | 07:21 PM
  #22  
DamnRightRebelProud's Avatar
DamnRightRebelProud
Thread Starter
|
New User
Joined: Sep 2009
Posts: 11
Likes: 0
From: Fort Collins
Thank you all very much. Yall have been very helpful and i plan on doing the 6637 here in a little while when i get some time off from work and school. Thanks again
 
Reply
Old Sep 15, 2009 | 07:22 PM
  #23  
mechelement's Avatar
mechelement
Cargo Master
15 Year Member
Liked
Joined: Oct 2008
Posts: 3,330
Likes: 13
From: Eaton, CO
Originally Posted by n20
That's interesting, i had a lot of drone hum noise most noticable between 35-40 mph, and tore the whole front end apart and replaced bearings, seals, lubed her all up and the majority of the noise went away but i still have a hum and drone at that same speed. It must be my 6637 setup. Anyone knows what causes this drone? Is is just engine noise being resonated through the filter?
I didn't have any hum at those speeds before the 6637 installation. Exactly from 35 to 40mph. Just over 40mph it'll go away. I notice it a lot more with the windows down. Do you have a manual transmission? I've read the drone is caused by the lack of an air box for the filter to be enclosed in. Some folks have fabbed up their own air boxes.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Sep 15, 2009 | 08:45 PM
  #24  
Izzy351's Avatar
Izzy351
Post Fiend
Joined: Feb 2007
Posts: 14,541
Likes: 2
From: Dallas-Ft. Worth
Definitely the biggest cons are the noises. Nothing else I can think of. I personally like the noises, so they're not a "con" to me. To some, it is. I have a perfect amount of whistle right now. That's with the van turbo, 4" MBRP exhaust with straight-through muffler, ATS housing, stock wheel, peeled IC tube, and 6637. I could get more whistle with the WW, but I like SOME whistle. Not a PowerStroke Banshee.

Alex --> I've been following your thread. That has got to be one of the best pics ever posted on FTE. Can't wait to read your post when you have it running again! Keep after it man!!
 
Reply
Old Sep 15, 2009 | 08:58 PM
  #25  
Quick444's Avatar
Quick444
Fleet Mechanic
15 Year Member
Joined: Jan 2006
Posts: 1,510
Likes: 7
From: Anchorage, AK
Club FTE Silver Member

Originally Posted by Izzy351
Definitely the biggest cons are the noises. Nothing else I can think of. I personally like the noises, so they're not a "con" to me. To some, it is. I have a perfect amount of whistle right now. That's with the van turbo, 4" MBRP exhaust with straight-through muffler, ATS housing, stock wheel, peeled IC tube, and 6637. I could get more whistle with the WW, but I like SOME whistle. Not a PowerStroke Banshee.

Alex --> I've been following your thread. That has got to be one of the best pics ever posted on FTE. Can't wait to read your post when you have it running again! Keep after it man!!
Thanks a lot Joe, that means a ton. Its amazing to think that this could actually work out! If it does, I hope to make it to the West Coast RRD Tech day. Words of encouragement are always appreciated.
 
Reply
Old Sep 15, 2009 | 08:59 PM
  #26  
Riffraff Diesel's Avatar
Riffraff Diesel
PREMIUM SPONSOR
15 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2009
Posts: 6,038
Likes: 73
Originally Posted by Quick444
Thanks a lot Joe, that means a ton. Its amazing to think that this could actually work out! If it does, I hope to make it to the West Coast RRD Tech day. Words of encouragement are always appreciated.
Hope you make the Tech Day, if you do the beer is on me man!! Good luck, and you have my cell if you need something.
 
Reply
Old Sep 15, 2009 | 09:33 PM
  #27  
Izzy351's Avatar
Izzy351
Post Fiend
Joined: Feb 2007
Posts: 14,541
Likes: 2
From: Dallas-Ft. Worth
Originally Posted by Quick444
Thanks a lot Joe, that means a ton. Its amazing to think that this could actually work out! If it does, I hope to make it to the West Coast RRD Tech day. Words of encouragement are always appreciated.
Originally Posted by Riffraff Performance
Hope you make the Tech Day, if you do the beer is on me man!! Good luck, and you have my cell if you need something.
Anytime, Alex!!! Wish I was closer to help you out!!!

Do you have a snorkel kit for the 7.3, Clay?? LMFAO!!!!
 
Reply
Old Sep 15, 2009 | 10:20 PM
  #28  
Quick444's Avatar
Quick444
Fleet Mechanic
15 Year Member
Joined: Jan 2006
Posts: 1,510
Likes: 7
From: Anchorage, AK
Club FTE Silver Member

Originally Posted by Izzy351
Anytime, Alex!!! Wish I was closer to help you out!!!

Do you have a snorkel kit for the 7.3, Clay?? LMFAO!!!!
Trust me when I say I am going to have my family chip in and get me one for birthday/Christmas. Even if I never hit a puddle again, I need the snorkel based on this experience.
 
Reply
Old Sep 16, 2009 | 02:05 AM
  #29  
Bubbatruck's Avatar
Bubbatruck
Junior User
Joined: Dec 2004
Posts: 51
Likes: 0
I can think of trwo cons: One is the consistency of the ID of the 6637 filter inlet. Maybe it is just me getting a "COUPLE" (couple = two) of out of tolerance filters, but I have had that problem. I have been getting my filters from fleet filter, not that has any real bearing on my situation.

The second is it also seems that I have to be very vigilant about making sure the clamps on the filter/tube are tight for about the first 400-500 miles after a filter change. After that no big deal though.

Other than the 6637 mod I'm a stock 7.3L super crew 6spd.

Power-wise I have not seen a degradation in power as Mechelement reports. In fact, over the Labor Day weekend I pulled my 91 Wrangler with all the goodies for fourwheeling over Grand Mesa near my home. It is a 10,500+ pass with a 6+% (sometimes 9% grade in some spots) as fast as I wanted to go. The only thing slowing me down wwew curves in the road, after all our 4wd PSD's are not Ferraris. Granted my jeep only weighs around 3500 pounds loaded with gear including camping gear in the bed, and no where near the 20,000 -30,000 a lot of you guys routinely pull. I guess it always amazes me when I flat tow one of our jeeps how much power is waiting to be utilized.

I'd do the mod again without hesitation.
 
Reply
Old Sep 16, 2009 | 08:16 AM
  #30  
Izzy351's Avatar
Izzy351
Post Fiend
Joined: Feb 2007
Posts: 14,541
Likes: 2
From: Dallas-Ft. Worth
Originally Posted by Bubbatruck
I can think of trwo cons: One is the consistency of the ID of the 6637 filter inlet. Maybe it is just me getting a "COUPLE" (couple = two) of out of tolerance filters, but I have had that problem. I have been getting my filters from fleet filter, not that has any real bearing on my situation.

The second is it also seems that I have to be very vigilant about making sure the clamps on the filter/tube are tight for about the first 400-500 miles after a filter change. After that no big deal though.

Other than the 6637 mod I'm a stock 7.3L super crew 6spd.

Power-wise I have not seen a degradation in power as Mechelement reports. In fact, over the Labor Day weekend I pulled my 91 Wrangler with all the goodies for fourwheeling over Grand Mesa near my home. It is a 10,500+ pass with a 6+% (sometimes 9% grade in some spots) as fast as I wanted to go. The only thing slowing me down wwew curves in the road, after all our 4wd PSD's are not Ferraris. Granted my jeep only weighs around 3500 pounds loaded with gear including camping gear in the bed, and no where near the 20,000 -30,000 a lot of you guys routinely pull. I guess it always amazes me when I flat tow one of our jeeps how much power is waiting to be utilized.

I'd do the mod again without hesitation.
The neck of the 6637 is a relatively soft material. After being clamped under the intake tube, it will shrink some. I had mine like that for a while, but after experiencing it loosening over time, I decided to put a piece of 4" OD exhaust pipe between the intake tube & 6637. No more worries about it coming loose.
 
Reply



All times are GMT -5. The time now is 02:41 PM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE