Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Intercooler Questions

Thread Tools
 
Search this Thread
 
Old Sep 13, 2009 | 10:06 AM
  #1  
952X4's Avatar
952X4
Thread Starter
|
Senior User
Joined: Aug 2008
Posts: 321
Likes: 0
From: Darien, Wi
Intercooler Questions

Ok guys, I'm thinking of putting an intercooler on my truck as I do a lot of heavy (9500 lbs.) towing.. From what I've seen on here the 6.0 cooler is better than the 7.3? Am I right? I've seen these on Ebay for $200-300 used.. Have also seen the Banks ones that are well over 1000.. Why is Banks so expensive?

From what I've read these are like a radiator but for air and should reduce EGT's. I'm wondering how much of a reduction would I see? Any other benefits? How big a pain are they to isntall?

Any links showing installation or phots?

Thanks
 
Reply
Old Sep 13, 2009 | 01:46 PM
  #2  
pjwoolw's Avatar
pjwoolw
Postmaster
Joined: Nov 2005
Posts: 3,168
Likes: 10
From: San Ramon Ca.
Club FTE Silver Member

The Banks kit is a top flight unit. If you catch one of their sale weekends $1400 or so plus tax delivered. I don't really think thats overpriced considering. But if one is skilled enough (that leaves me out) you can do it cheaper and maybe better. Saw a IC on ebay for like fifty bucks the other day.
 
Reply
Old Sep 13, 2009 | 02:51 PM
  #3  
FARM69's Avatar
FARM69
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
If you have the ability, fab up the intercooler yourself. It is not too difficult, but will require some metal work. Do a search and you will find a ton of threads on the the install. Here's a good link to start with.

http://members.localnet.com/~boys3/

As for the benefits, you will experience lower exhaust temps when you are under boost. Cooler air entering the chamber means that it is denser = more power.
 
Reply
Old Sep 13, 2009 | 03:42 PM
  #4  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,791
Likes: 99
From: Ashland City, TN
With banks you are paying for a name.

It sounded like the consensus around here was the 6.0 cooler was better then the banks.

Probably because of the price/quality ratio though as well.

I'd rather spend 300 and get cold air, then 1400 and get 2 more degree cold air.
 
Reply
Old Sep 13, 2009 | 06:08 PM
  #5  
DZL JIM's Avatar
DZL JIM
PREMIUM SPONSOR
20 Year Member
Top Answer: 1
Joined: Sep 2003
Posts: 2,630
Likes: 217
From: North East Ohio
I have never really heard the huge difference between 6.0 and 7.3 coolers. If you are on a budget and can find a 7.3 cooler for $150 (seems that's what they go for) and a 6.0 for around $300 (seems that's what they go for) I'd grab the 7.3 cooler, ESPECIALLY if the 7.3 cooler has alum tanks. Otherwise from what I have read the 6.0 might run 75* cooler than a 7.3, so to a PSD that never had a cooler, I'd say a 7.3 cooler is great!

I found a used Banks cooler for $125 and bought the Banks pipe kit, and the whole thing bolted right on and fit great for under $500. I think the Banks cooler is a great set-up, but I wouldn't ever expect to see myself buying one new, just too much $$$. If you come across a used Banks unit, get the pipe kit and it's a great set-up for the money.

The Banks cooler is amazing. I can't comment on the 7.3 cooler but I bet it does just as well. Temps run way lower than I expected even towing. I don't know why I waited so long to do it.

On the total cheap, you can buy a used 7.3 cooler and used 7.3 pipes and cut & weld and have the same thing for probably $300 - $400...
 
__________________
'96 7.3 F-350 Reg Cab 4x4 - bought new.
'04 6.0 E-350 custom 4x4
'08 6.4 F-550 Reg Cab 6 spd 4x4
'17 6.7 F-250 KR ccsb 4x4
Reply
Old Sep 13, 2009 | 06:16 PM
  #6  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,791
Likes: 99
From: Ashland City, TN
I want to do an intercooler so bad. But I also want to get my radiator redone as well.
 
Reply
Old Sep 13, 2009 | 10:17 PM
  #7  
strokersace's Avatar
strokersace
Fleet Mechanic
15 Year Member
Joined: Dec 2007
Posts: 1,766
Likes: 8
From: Hutchinson, KS
Originally Posted by FARM69
If you have the ability, fab up the intercooler yourself. It is not too difficult, but will require some metal work. Do a search and you will find a ton of threads on the the install. Here's a good link to start with.

http://members.localnet.com/~boys3/

As for the benefits, you will experience lower exhaust temps when you are under boost. Cooler air entering the chamber means that it is denser = more power.
That is a freakin excellent link man!! I'll be using it within the next few weeks installing a i/c setup on a friend's '96.

And again when I put the tapercore in my '95.

Reps sent!!
 
Reply
Old Sep 13, 2009 | 10:41 PM
  #8  
952X4's Avatar
952X4
Thread Starter
|
Senior User
Joined: Aug 2008
Posts: 321
Likes: 0
From: Darien, Wi
Originally Posted by FARM69
If you have the ability, fab up the intercooler yourself. It is not too difficult, but will require some metal work. Do a search and you will find a ton of threads on the the install. Here's a good link to start with.

http://members.localnet.com/~boys3/

As for the benefits, you will experience lower exhaust temps when you are under boost. Cooler air entering the chamber means that it is denser = more power.
Thanks for the great link, this is the kind of info I was looking for....
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Sep 14, 2009 | 11:46 AM
  #9  
Ken_C's Avatar
Ken_C
Elder User
Joined: Aug 2009
Posts: 869
Likes: 1
From: Michigan
Hmm Dad did a banks install on his 6.0 super duty and gave me the stock IC. I see my self using the steps in that link to install it on my bone stock 97 7.3 in the near future.
 
Reply
Old Sep 15, 2009 | 12:29 AM
  #10  
95_Dually's Avatar
95_Dually
Post Fiend
Joined: Mar 2006
Posts: 7,841
Likes: 0
From: Vacaville, Ca
Club FTE Gold Member
Why are the 6.0 and newer 7.3 guys upgrading and what are they upgrading to? Also, if they are upgrading to something better, wouldn't it be better for us to do the same upgrade? I know that just by adding an I/C it is an upgrade already, but I was just wondering if something else is better.
 
Reply
Old Sep 15, 2009 | 12:42 AM
  #11  
pjwoolw's Avatar
pjwoolw
Postmaster
Joined: Nov 2005
Posts: 3,168
Likes: 10
From: San Ramon Ca.
Club FTE Silver Member

The 6.0 guys seem to feel the need to upgrade for whatever reason. I'll never change anything on mine. It does all I ask of it and does it well. The SD guys may actually need a bigger IC depending on mods. Like I said I don't have the facility or the tools to build it myself. I'm a do it once and do it right kind of guy. If I ever install an IC it will be the Banks unit.
 
Reply
Old Sep 15, 2009 | 10:26 AM
  #12  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,791
Likes: 99
From: Ashland City, TN
Remember, lots of people buy parts stricktly because of advertisements.

But all I really remember seeing on here being any good from banks is the Turbo Y pipe.

Banks is a name, and says himself PSD's suck.
 
Reply
Old Sep 15, 2009 | 11:13 AM
  #13  
Ken_C's Avatar
Ken_C
Elder User
Joined: Aug 2009
Posts: 869
Likes: 1
From: Michigan
Dad drags a fith wheel camper around. I think i heard him say something to that effect as one of the reasons for upgrading his turbo and ic. he also got one of those tuners too. not sure really if he did anything more than that but that truck runs great.
 
Reply
Old Sep 16, 2009 | 11:51 AM
  #14  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,791
Likes: 99
From: Ashland City, TN
hah! that guy has a good sight. Even listed the CCV mod!

First person i've seen use a backpressure valve on it though. That sounds like a decent idea.

Unless you really screw up the instalation and its always closed.
 
Reply
Old Sep 16, 2009 | 01:38 PM
  #15  
Ken_C's Avatar
Ken_C
Elder User
Joined: Aug 2009
Posts: 869
Likes: 1
From: Michigan
Originally Posted by 95_Dually
Why are the 6.0 and newer 7.3 guys upgrading and what are they upgrading to? Also, if they are upgrading to something better, wouldn't it be better for us to do the same upgrade? I know that just by adding an I/C it is an upgrade already, but I was just wondering if something else is better.
Whats better than a free inter-cooler for a stock truck that never had one to begin with? a marginally better piece for $1400 on sale? nah not in my case. that might be great for guys who dont mind throwing all kinds of cash at a truck thats over 12 years old. free works out great for my budget. besides 1400 would get me much needed rims and tires.
 
Reply



All times are GMT -5. The time now is 10:23 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE