windshield wiper switch keeps falling apart
Without Intermittant:
http://c2c.activant.com/ctoc/index.j...oVYFUMUHAiBQAA
With Intermitant:
http://c2c.activant.com/ctoc/index.j...oVYFUMUHMiBQAA
And the govenor:
http://c2c.activant.com/ctoc/index.j...RGVRoVYFYLUngf
the **** at an angle, then straighten it out and push it all the way on. I think Franklin2 has
a drawing in his gallery...
They are abundant in the wrecking yards.
If you don't care if you get either chrome, or Black *****,
1980-1983: F-100
1980-1991: F-150/F-350 and Bronco
1980-1999: F-600/F-900
Wiper ***** are interchangable with each other.
Without Intermittant:
http://c2c.activant.com/ctoc/index.j...oVYFUMUHAiBQAA
With Intermitant:
http://c2c.activant.com/ctoc/index.j...oVYFUMUHMiBQAA
And the govenor:
http://c2c.activant.com/ctoc/index.j...RGVRoVYFYLUngf
If you look at the female spade terminal that fit into the harness connector, you can remove them from the plastic by prying out the little tab that holds it in the connector. After you get a wire out, you can lightly squeeze the female terminal closer together with pliers or a small screwdriver. This way the male spade terminal will fit tighter into the female terminal, and wont seperate or pull apart as easy. Make sure you do one at a time, and put the wire back into it's connector, to keep from messing them up. If you squeeze the female terminal too much, it won't lock into the connector anymore.
If you are talking about the black plastic piece that hooks to the back of the switch, with the male spade terminals inside held on with hollow rivets, then that is a part of the switch itself and has to be replaced as a unit.
Ford Trucks for Ford Truck Enthusiasts
If you look at the female spade terminal that fit into the harness connector, you can remove them from the plastic by prying out the little tab that holds it in the connector. After you get a wire out, you can lightly squeeze the female terminal closer together with pliers or a small screwdriver. This way the male spade terminal will fit tighter into the female terminal, and wont seperate or pull apart as easy. Make sure you do one at a time, and put the wire back into it's connector, to keep from messing them up. If you squeeze the female terminal too much, it won't lock into the connector anymore.
If you are talking about the black plastic piece that hooks to the back of the switch, with the male spade terminals inside held on with hollow rivets, then that is a part of the switch itself and has to be replaced as a unit.
it has two pigtails on it and it merely goes inline between the truck's main
wiring harness and the dash-mounted switch. Apparently, the wiring from the
governor to the switch is what is causing you problems, so I suggest you
remove both the switch and the governor so you can more easily work on them.
I've seen two mounting styles of those governors in the junkyards but they're
both effectively the same, the only difference is the number of screws. On that
black box governor is attached a metal extension, that extension screws to the
lower edge of the dash panel, right near the hood & parking brake release
handles. Unscrew one or two screws and that governor should be free. Might
need a 1/4"-drive socket set.
The governor has two pigtails; one that connects to the main harness, one that
connects to the switch. Unplug them both and remove the governor from
underneath (might be easier to unscrew the hood release handle EDIT: MIGHT BE
METRIC BOLTS HERE, DON'T REMEMBER FOR CERTAIN).
The switch itself is held on with just one nut-like device on the front of the
dash, I've always used needle-nosed pliers or vice-grips or sumthin' but I'm sure
Ford made a special tool for it (Rotunda Wiper Switch Securement Extraction
Tool E0TZ-10001-AC).
Here's a pic from the front:










