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Old Sep 6, 2009 | 10:18 PM
  #1  
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In tank mods

I pulled my fuel tank and doing some in-tank mods. I'm also going to replace the line going to the fuel pump and put an in-line filter. I was considering doing it a little different and wanted to run it buy you guys. What do you think of this:

http://s481.photobucket.com/albums/r...t=IM004881.jpg

http://s481.photobucket.com/albums/r...t=IM004880.jpg

The one pointing up is the return line and since it goes straight up natural for air to do the same? Any feedback would be appreciated before I throw that big a** 40 gallon tank back in. Thanks
 
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Old Sep 6, 2009 | 10:40 PM
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Nice avatar lol
 
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Old Sep 6, 2009 | 10:41 PM
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Why are you not using the original pick-up foot with the mesh screen in it. It will screen out large stuff that could clog your pre-pump filter.

I am not sure what to think of the return line routing. If the fuel level gets below the tube it will spray fuel into the air and it will splash down causing air bubbles near the fuel pick-up. I think it should be routed along the bottom of the tank and extend as far away for the fuel pick-up as possible.

Also, are you sure the hose you are using in the tank is ok to leave immersed in diesel fuel. Just because the inside layers are diesel safe does not necessarily mean the outer layers are.

You asked I answered. Just some things to think about.
 
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Old Sep 6, 2009 | 10:45 PM
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re

Originally Posted by PowerstrokeJunkie
Nice avatar lol

Yeah it cracked me up the first time I saw it. No thoughts on my idea?
 
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Old Sep 6, 2009 | 10:53 PM
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re

Originally Posted by PaysonPSD
Why are you not using the original pick-up foot with the mesh screen in it. It will screen out large stuff that could clog your pre-pump filter.

I am not sure what to think of the return line routing. If the fuel level gets below the tube it will spray fuel into the air and it will splash down causing air bubbles near the fuel pick-up. I think it should be routed along the bottom of the tank and extend as far away for the fuel pick-up as possible.

Also, are you sure the hose you are using in the tank is ok to leave immersed in diesel fuel. Just because the inside layers are diesel safe does not necessarily mean the outer layers are.

You asked I answered. Just some things to think about.
Thanks for you input.....The one line that was pointing up was in the tank originally. The other was rated 30r9. I guess I did not think about it spraying up. I appreciate your input; I was looking at it in the garage and thought it could work?
 
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Old Sep 6, 2009 | 11:04 PM
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Originally Posted by tdpower
Thanks for you input.....The one line that was pointing up was in the tank originally. The other was rated 30r9. I guess I did not think about it spraying up. I appreciate your input; I was looking at it in the garage and thought it could work?
I used that same 90° elbow turned paralell to the bottom of the tank and added a piece of SS brake line to route it toward the front of the tank. I ran it toward the front figurng it would be more toward the center of the truck and not move from side to side as much when turning as compared to extending it to the rear. JMHO

Was the original pick-up foot in such bad shape it could not be reused?
 
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Old Sep 6, 2009 | 11:13 PM
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The original pick-up was ok. I will look at putting it back in and thanks for the advice. Is the 30R9 compatible in the tank? I also don't quite understand the benefit of the return line going sideways as opposed to up.
 
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Old Sep 6, 2009 | 11:49 PM
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Originally Posted by tdpower
The original pick-up was ok. I will look at putting it back in and thanks for the advice. Is the 30R9 compatible in the tank? I also don't quite understand the benefit of the return line going sideways as opposed to up.
The inside of the 30R9 is compatible with diesel fuel but I am not certain about the outside. Maybe a Google search can answer that.

Like I said in my post "If the fuel level gets below the tube it will spray fuel into the air and it will splash down causing air bubbles near the fuel pick-up. I think it should be routed along the bottom of the tank and extend as far away from the fuel pick-up as possible." The most important thing is to route it as far away from the fuel pick-up as possible . Remember, the whole thing behind the in-tank mod is to keep air form entering the fuel supply. For just a few bucks and a couple of clamps you can add some SS brake line to that elbow.
 
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Old Sep 6, 2009 | 11:51 PM
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the return line is heated fuel comming back from the engine, being right next to the pickup will cause the heated fuel to go right back to the engine as opposed to the "cooler" fuel in the tank.

And it pointing up, when the fuel level gets below the "U" it will go up and come done in the tank making it look like a water fountain. the fountain effect will cause air right near the pickup. air going into injectors is no good.
 
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Old Sep 6, 2009 | 11:56 PM
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Thanks for the advice. I guess I have some more thinking and investigating to do..
 
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Old Sep 7, 2009 | 12:03 AM
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re routing the return is all you have to do, ditch the "U" and put a 90* and run a peice of hose or ss brake-line as stated horizontal about a foot or so.
 
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Old Sep 7, 2009 | 12:11 AM
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Sounds good. Thanks....All I know if I don't have the truck going by this weekend I'm going to be in trouble with the wife because we are suppose to be going to the lake.
 
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Old Sep 7, 2009 | 12:20 AM
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should only be about an hours worth of work, if that.
 
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Old Sep 7, 2009 | 12:22 AM
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Originally Posted by tdpower
Sounds good. Thanks....All I know if I don't have the truck going by this weekend I'm going to be in trouble with the wife because we are suppose to be going to the lake.
Well then, Man. Get'r done!
 
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Old Sep 7, 2009 | 12:23 AM
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should have just called diesel innovations and bought their 35$ intank kit. comes with everything needed to do that setup.
 
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