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7.3 idi any ideas

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Old Aug 16, 2009 | 08:56 PM
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7.3 idi any ideas

I have a 94 7.3 idi turbo with 169,000 miles. After bleeding the brakes I started it up and drove it around the yard, while it was idling the tack went to 0 and it started to run rough. with a good amount of back pressure. I checked compression I get 300-380 on all but one cylinder, the back cylinder on the passenger side has 240psi. I bought this truck about a month ago and it's ran good untill now. The guy i got it from said it sat for a while. I'm thinking rings or head gasket. Any advise would be helpful, is there anything else i should check before I pull the engine this weekend ? Any advise on rebulding and rebuilding parts location would also be helpful, what to watch out for or what not to do.
 
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Old Aug 16, 2009 | 09:00 PM
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try the fuel filter, exhaust plugged, ect.
 
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Old Aug 16, 2009 | 10:19 PM
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Originally Posted by bio-brad
I have a 94 7.3 idi turbo with 169,000 miles. After bleeding the brakes I started it up and drove it around the yard, while it was idling the tack went to 0 and it started to run rough. with a good amount of back pressure. I checked compression I get 300-380 on all but one cylinder, the back cylinder on the passenger side has 240psi. I bought this truck about a month ago and it's ran good untill now. The guy i got it from said it sat for a while. I'm thinking rings or head gasket. Any advise would be helpful, is there anything else i should check before I pull the engine this weekend ? Any advise on rebulding and rebuilding parts location would also be helpful, what to watch out for or what not to do.
Mine was doing the same thing. You need to replace the tach sender. If you have the E4OD automatic tranny then better do it quick because it affects the way it shifts.
 
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Old Aug 16, 2009 | 11:36 PM
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bio-brad,
Welcome to FTE and the IDI diesel forum.

Tach sensor for that problem.

Do you know if SCA's were used in the coolant?
Stuck rings, head gasket or cavitation on the low compression on cylinder 7.
 
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Old Aug 17, 2009 | 08:53 PM
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I don't know if thay used SCA's. Tack senser had a bare wire fixed it. checked exhaust fuel filter and for any fuel leaks still runs like crap. I started with the extraction. Is it easier to pull with the turbo on or off?
 
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Old Aug 17, 2009 | 09:40 PM
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i would say turbo off that way u dont have a clearance issue when u try to remove the engine but im sure it can be done with the turbo on...
 
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Old Aug 17, 2009 | 10:36 PM
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Pull engine with the turbo installed.
The only way to remove the turbo with the engine installed is seperate the turbo up pipe.
And most people have a bad time getting it to seal when it is reinstalled.

Remove the hood, fan, oil filter, accessories, wires uplugged, fuel lines removed, exhaust cross over removed, and pull the radiator.

Also consider you are going to slide the engine forward, start hoisting, then turn it about 45 degrees so the harmonic balancer clears the radiator support.
Very sturdy hoist because you are lifting about 1000 pounds high enough for the oil pan to clear the radiator support, and doing a lot of twisting and turning both on the out and in stages.

If you are using a portable engine hoist, I would seriously consider removing the radiator support, then you only have to go high enough to clear the frame and bumper, much safer option.

On my 4x4, that puts the bottom of the oil pan about 5 feet above the floor, that is a lot of weight up that high on an engine hoist.
My prefference for out the top is a chain hoist.
 
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Old Aug 22, 2009 | 11:06 PM
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Thanks for the info. The engine came out sweet with the turbo on. I took the heads off today head gasket looks good,valves and head looks good. the #7 piston has more slop in the bore than the rest, looks like rings I'll get the piston out this week and check it over. Right now I'm thinking rering kit, rod and main bearings and a gasket kit with a cylinder hone to boot. While I'm in there. Where can I get a good kit? One more thing the pistons have a spot on the top above the dish in the center where it looks like something eather hit it or burned it out. It's on all of the pistons, is this normal it's about 3/8" wide and .030 deep? Once again thanks for the info.
 
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Old Aug 22, 2009 | 11:29 PM
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sounds like someone snapped swelled glowplugs off and went about it the wrong way and the pistons smashed it.
 
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Old Aug 22, 2009 | 11:36 PM
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I't did have a set of autolites that looked good in it (they probably were replacements).
From the top the pistons look ok, I'll know more once I get them out.
 
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Old Aug 23, 2009 | 12:42 PM
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Do you see what you are talking about on these pistons?

http://www.dps-performance.com/Ford/..._highboost.htm
 
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Old Aug 23, 2009 | 08:21 PM
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They all look about like piston #5, just the spot above the center dish. Other than that the tops look good. If they mic good and theres no cracks, would they be ok to reuse??
 
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