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I haven't done the door panels, but I don't see why they can't be done using the existing panel. Given proper drying time, 3M glue sticks to just about everything. I would put a thin padding between the panel and the material. You can put the glue on the foam a little heavier for good sticking purposes, then a light coat on the fabric to apply to the foam.
Good luck on your project & post a before/after picture in your user gallery for all to see.
If you're wanting to go with vinyl, any fabric store would have a nice selection.
For fabrics, you need the heavier upholstery stuff or the glue will bleed through before it dries. I looked through alot of different fabric stores and Upholstery Outlets, they seem to have mainly household looking fabrics, non of which we wanted for the truck.
I ended up going to a place that does auto upholstry to get what we wanted. The guy was real helpful.
man that looks nice. i was wanting to do this to my 78. could you specify what all materials you used and the process. it would be useful to alot of people if you did a tech article.
I vote for the tech article too. I've got an 85 that needs door panels bad. I have a new pair for the front (Coverlay) but can't find any for the rear.
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath
Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.