Notices
Pre-Power Stroke Diesel (7.3L IDI & 6.9L) Diesel Topics Only

need hot terminal

Thread Tools
 
Search this Thread
 
Old Jul 6, 2009 | 02:33 AM
  #1  
2danglong's Avatar
2danglong
Thread Starter
|
Mountain Pass
Joined: Oct 2003
Posts: 207
Likes: 1
From: Desert, Arizona.
need hot terminal

i added an electric lift pump to my 86. couldn't find a hot terminal that would turn off/on with the key in run position.

any suggestions ? i have the pump wired to a manual switch for now, would like it hooked to turn on when key is in run.

GPs are manually switched,

thanx
 
Reply
Old Jul 6, 2009 | 04:24 AM
  #2  
rupejosh's Avatar
rupejosh
Cargo Master
Joined: Feb 2008
Posts: 3,409
Likes: 1
From: back in SE Iowa
i would wire it with a relay.and maybe use the shut off solenoid on the ip for the trigger wire
 
Reply
Old Jul 6, 2009 | 10:16 PM
  #3  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

Use a relay with main power from the battery through a fuse.
Light green wire with red stripe behind the passenger side battery is the ignition circuit.
Use that wire for the trigger circuit.

The other option is the fuel shut off solenoid, front terminal drivers side of the IP.

 
Reply
Old Jul 7, 2009 | 12:04 AM
  #4  
2danglong's Avatar
2danglong
Thread Starter
|
Mountain Pass
Joined: Oct 2003
Posts: 207
Likes: 1
From: Desert, Arizona.
cool.

thanks loads guys.
 
Reply
Old Dec 24, 2009 | 06:56 PM
  #5  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
15 Year Member
Community Builder
Liked
Community Favorite
Joined: Jul 2006
Posts: 20,357
Likes: 813
From: Mi'kma'ki
Originally Posted by Dave Sponaugle
Use a relay with main power from the battery through a fuse.
Light green wire with red stripe behind the passenger side battery is the ignition circuit.
Use that wire for the trigger circuit.

The other option is the fuel shut off solenoid, front terminal drivers side of the IP.

ok this looks good and easy thanks.
is the relay needed when using the fuel shut off solenoid's hot?
 
Reply
Old Dec 24, 2009 | 11:04 PM
  #6  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
The fuel shut off solinoid wire will trigger the relay to close the relays contacts to power your pump.
 
Reply
Old Dec 25, 2009 | 12:11 AM
  #7  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

The red/green wire is the same wire that goes to the FSS.
So no matter where you tap into it at, you should use a relay and only use the FSS wire to trigger the relay.

The red/green ignition wire already powers several things under the hood, and the electric fuel pump may just increase the load enough to blow a fusible link at the wrong time.
 
Reply
Old Dec 25, 2009 | 09:42 AM
  #8  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
15 Year Member
Community Builder
Liked
Community Favorite
Joined: Jul 2006
Posts: 20,357
Likes: 813
From: Mi'kma'ki
ah ok.i didn't think it drew enough to worry about.but this feed already has some draw so il put in the relay then.thanks.iv got a 30a relay.i grabbed an inline fuse holder too just to be safe.i needed some 15a fuses so il toss one of these in for now,but im guessing i should replace it before i start going anywhere with the truck (once on the road) with a 10a probably? and the fuse should go between the relay and the pump correct?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-1

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-2

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-3

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-4

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-5

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-6

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-7

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-8

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-9

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
Old Dec 25, 2009 | 10:23 AM
  #9  
87crewdually's Avatar
87crewdually
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2006
Posts: 6,496
Likes: 94
From: So. Jersey
I would put the fuse closest to the battery voltage, so between the 12v source and the relay. That way your protected if the relay shorts out or the hot wire shorts out down the line somewhere.
 
Reply
Old Dec 25, 2009 | 04:22 PM
  #10  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

On the 93 trucks, the ignition circuit is sending power to the glow plug relay ignition terminal, the fuel heater, the cold start timing advance solenoid, the cold start high idle solenoid, possibly the alternator depending on which one you have and the fuel shut off solenoid.

So even though it works fine if you add the electric fuel pump, when the temp is below 32 degrees, it might add just enough load to blow a fusible link.

If your luck is like mine, it will happen at the worst time and location.

Battery positive terminal to fuse to relay positive power in terminal.
The relay power out terminal to the fuel pump.

Some of the ignition wires are red/yellow on the newer trucks.
 
Reply
Old Dec 25, 2009 | 04:41 PM
  #11  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
15 Year Member
Community Builder
Liked
Community Favorite
Joined: Jul 2006
Posts: 20,357
Likes: 813
From: Mi'kma'ki
ok,i spliced into the fuel shut off solenoid.placed a pigtail back into the connector so that remains as it was.from the splice,i connected my inline fuse.from the other side of the fuse,i placed the 30a relay using the + in.from the other side,i connected to the line that goes to the fuel pump.and didn't use the 3rd wire in the relay.
so this is wrong then?
i want to run a line over from the + bat terminal into the fuse.then out from the fuse,to the + in of the relay.then with the other two wires,i want one to the pump,and the other to the fuel shut off solenoid right?

as it is now.it works.tho i guess its to no advantage lol oops.
iv got water in the lines and she's not starting.(frozen water) i blew the delivery line out,but the return is still blocked.
got my fuel selector valve hooked up correctly too,but the gauge isn't working.(it is sucking from the main tank with the switch on front tank.it will return to it too fine too,im sure,as i didnt cross those up.once i get the ice out.)
with it switched to the front tank,it draws from the front tank.and this tank is full.the gauge shows empty.
when i switch to the rear tank,it should suck from it fine,tho didn't check.but i know its not crossed with the delivery,so it must be right.the rear tank i plugged into R and front i plugged into L.
the gauge goes WAY over Full mark(a pretty much empty tank).
man what a time lol.
im getting it all ready so i can back under my new flatbed to put it on.hopefully all goes good tomorrow.

i followed post# 8 here.and all colors where same as my truck:
https://www.ford-trucks.com/forums/6...g-diagram.html
i dont really know if the gauges worked correctly before or not.i thought so tho.
 
Reply
Old Dec 25, 2009 | 04:52 PM
  #12  
farmert's Avatar
farmert
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2006
Posts: 5,098
Likes: 1,504
From: western SD
Check in the under dash fuse box, there is a fuse for the fuel gague and selector valve. I'm not sure but I think it is no. 5.
 
Reply
Old Dec 25, 2009 | 05:43 PM
  #13  
Dave Sponaugle's Avatar
Dave Sponaugle
Post Fiend
Joined: Nov 2003
Posts: 21,285
Likes: 15
From: Nutter Fort, WV
Club FTE Silver Member

I am going to assume you used one of the small 30 amp relays for driving lights.
The terminals should be labled.

30 – the power lead from the battery goes here (for the high amp device)

85 - this is the ground side of the coil… wire this to a chassis ground

86 - this is the power lead to actuate the relay coil (from the switch)

87 - this is the hi amp output to the device

To install this relay it would be wired like this.

Battery positive to fuse to relay terminal 30.
Relay terminal 87 to electric fuel pump positive lead.

Relay terminal 86 spliced into FSS wire.
Relay terminal 85 to ground.

If relay terminal 85 is not grounded, the trigger coil will not work to close the relay.
So no power will go to the electric pump.

Some of those small relays have a fifth terminal, 87A.
Those are SPDT (single pole double throw) relays.
On those relays the wiring is the same, except terminal 87 is hot when power is applied to terminal 86, terminal 87A is hot when no power is applied to terminal 86.
You have to be careful with relays with 5 terminals because what ever is on terminal 87A is on when everything should be off.
 
Reply
Old Dec 25, 2009 | 06:03 PM
  #14  
FORDF250HDXLT's Avatar
FORDF250HDXLT
Fleet Owner
15 Year Member
Community Builder
Liked
Community Favorite
Joined: Jul 2006
Posts: 20,357
Likes: 813
From: Mi'kma'ki
Originally Posted by farmert
Check in the under dash fuse box, there is a fuse for the fuel gague and selector valve. I'm not sure but I think it is no. 5.
yeah,they're both fine.the gauge an fsv fuses.
i think i may need new sending units.

Originally Posted by Dave Sponaugle
I am going to assume you used one of the small 30 amp relays for driving lights.
The terminals should be labled.

30 – the power lead from the battery goes here (for the high amp device)

85 - this is the ground side of the coil… wire this to a chassis ground

86 - this is the power lead to actuate the relay coil (from the switch)

87 - this is the hi amp output to the device

To install this relay it would be wired like this.

Battery positive to fuse to relay terminal 30.
Relay terminal 87 to electric fuel pump positive lead.

Relay terminal 86 spliced into FSS wire.
Relay terminal 85 to ground.

If relay terminal 85 is not grounded, the trigger coil will not work to close the relay.
So no power will go to the electric pump.

Some of those small relays have a fifth terminal, 87A.
Those are SPDT (single pole double throw) relays.
On those relays the wiring is the same, except terminal 87 is hot when power is applied to terminal 86, terminal 87A is hot when no power is applied to terminal 86.
You have to be careful with relays with 5 terminals because what ever is on terminal 87A is on when everything should be off.
yeah.that's what i got.cool.this is easy to follow.i'l be sure to change it like this tomorrow so im all done with this.
thanks a mill.
 
Reply
Old Dec 25, 2009 | 10:53 PM
  #15  
dyoungen's Avatar
dyoungen
Posting Guru
Joined: Aug 2006
Posts: 1,049
Likes: 0
From: Perry Georgia
What ever you do, DON'T just tap into the FSS wire on the IP. That's what I did a couple of days ago and smoked a few wires. I connected the fuel pump to the battery and toggle switch and end of problem. Tomorrow I go get a relay and fuse and switch and permenently fix the problem.
 
Reply



All times are GMT -5. The time now is 06:19 AM.

story-0
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-1
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-2
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-3
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-4
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-5
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-6
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-7
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-8
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-9
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE