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2004 Explorer - Caliper Pin Question

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Old Jul 5, 2009 | 07:44 AM
  #1  
Born2Run's Avatar
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2004 Explorer - Caliper Pin Question

Replacing the pads and rotors on my sister's 2004 Explorer XLT 4WD.
When I pulled the caliper pins to grease, I noticed there are two different style pins. Pin A and Pin B - See pic below.

On the drivers side caliper, Pin A was on the bottom (leading) and Pin B was on the top (trailing) side of the caliper.
On the passengers side caliper, Pin A was on the top (trailing) and Pin B was on the bottom (leading) side of the caliper.
This seemed strange ... I would have expected the same style of pin to be located in the same position (top/bottom) in the caliper.
I know the pads have been replaced previously ... possible the pins were switched when reassembled.

Does anyone know which pin goes where in the caliper?
My Haynes manual does not clarify and I don't have a shop manual.
Thanks for your help.
Rich
 
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Old Jul 5, 2009 | 10:12 AM
  #2  
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ncranchero
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It's hard to tell from the photo but I'd say:
Your Pin "A" is #7, Guide pin.
Your Pin "B" is #8, Locating pin.

According to the Ford manual they were installed correctly being opposite positions.



Item Part Number Description
1 2W303 Caliper bolts Installation Note
2 2B294/2B302 Brake caliper (RH/LH) Removal Note
3 2001 Brake disc pads Installation Note
4 — Slippers (part of kit 2001)
5 2027 Anchor bracket bolt kit (one kit each side) Removal Note
6 — Anchor bracket (part of kit 2B296/2B513)
7 — Guide pin and boot (part of kit 2B296) Installation Note
8 — Locating pin and boot (part of kit 2B296) Installation Note
9 1125 Brake disc Installation Note
10 385116-S2 Flow bolt
11 2149 Copper washers
12 2L385 Brake disc shield Removal Note & Installation Note
13 W505223-S Brake hose bracket bolt
14 2B556/2B557 Brake hose (RH/LH)
15 — Brake tube fitting


Item 8: Locating Pin and Boot Installation Note
Make sure that the locating pin and boot assembly are in the bottom hole on the RH side and the top hole on the LH side.
Lubricate the locating pin and boot with silicone brake caliper grease.


Item 7: Guide Pin and Boot Installation Note
Make sure that the guide pin and boot assembly are in the top hole on the RH side and bottom hole on the LH side.
Lubricate the guide pin and boot with silicone brake caliper grease
 
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Old Jul 5, 2009 | 10:58 AM
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Born2Run
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Thanks Steve.
That's exactly what I needed!
Rich
 
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