Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

Replace ignition coil in Navigator 2003

Thread Tools
 
Search this Thread
 
Old Jun 12, 2009 | 03:17 PM
  #1  
NAVIGATOR609's Avatar
NAVIGATOR609
Thread Starter
|
New User
Joined: Jun 2009
Posts: 1
Likes: 0
Replace ignition coil in Navigator 2003

Hello Folk,
I would like to replace ignition coil in my navigator by myself. Is any quide or manual for this?
Thank you in advance.
 
Reply
Old Jun 12, 2009 | 08:48 PM
  #2  
luvmyexpy's Avatar
luvmyexpy
New User
Joined: Jun 2009
Posts: 18
Likes: 0
ofcourse there is a manual it is available at any auto parts store, but you dont need one of you are even slightly mechanical. you will need to remove the fuel rail on the side you are working on, but depending on what side you are working on, you may need to remove a few items that obstruct your work area. good luck i have changed all of mine on my 02 expedition 5.4l it was pretty easy. good luck
 
Reply
Old Jun 13, 2009 | 02:03 AM
  #3  
shabazz018's Avatar
shabazz018
New User
Joined: Jul 2007
Posts: 11
Likes: 0
Do NOT need to remove the fuel rail. For coils all you need is a 7mm socket. I used a flexible bit driver (kinda looks like a spring with a screwdriver handle on it)
 
Reply
Old Jun 13, 2009 | 08:55 AM
  #4  
pdqford's Avatar
pdqford
Logistics Pro
20 Year Member
Liked
Loved
Joined: Jan 2001
Posts: 3,740
Likes: 37
From: Central NYS
Originally Posted by NAVIGATOR609
Hello Folk,
I would like to replace ignition coil in my navigator by myself.
Does the '03 Navigator have the DOHC engine or is it the same engine as the Expedition?
 
Reply
Old Jun 15, 2009 | 10:32 AM
  #5  
davez03navi's Avatar
davez03navi
Freshman User
Joined: Jun 2008
Posts: 35
Likes: 0
All 2003-2004 Navigators have the DOHC 5.4L.. IIRC the coils are under the access panel on each side valve cover.. I have not changed my coils/plugs yet, but they look to be a harder job than on the 5.4L SOHC motor..

Dave
 
Reply
Old Jun 15, 2009 | 05:13 PM
  #6  
luvmyexpy's Avatar
luvmyexpy
New User
Joined: Jun 2009
Posts: 18
Likes: 0
Originally Posted by shabazz018
Do NOT need to remove the fuel rail. For coils all you need is a 7mm socket. I used a flexible bit driver (kinda looks like a spring with a screwdriver handle on it)

how do you remove the #8 COP? the fuel inlet connections are in the way.

anyways i had NO! issues at all when doing it my way and also for a first timer it would be smart to make sure he dosent get the COP boot on there half cocked. removing the fuel rail is the best way to make sure he avoids inproper installation of the COP
 
Reply
Old Jun 15, 2009 | 10:06 PM
  #7  
pdqford's Avatar
pdqford
Logistics Pro
20 Year Member
Liked
Loved
Joined: Jan 2001
Posts: 3,740
Likes: 37
From: Central NYS
Originally Posted by luvmyexpy
how do you remove the #8 COP? the fuel inlet connections are in the way.
I believe the 5.4 Expy is a different animal from the 5.4 Navi engine. I believe the Navi's fuel injectors are under the intake manifold, whiile the COPs are under an access panel in the valve cover.
 
Reply
Old Jun 16, 2009 | 07:19 AM
  #8  
Johnny Langton's Avatar
Johnny Langton
Postmaster
Joined: Oct 2006
Posts: 4,171
Likes: 12
From: SE Texas
Originally Posted by davez03navi
All 2003-2004 Navigators have the DOHC 5.4L.. IIRC the coils are under the access panel on each side valve cover.. I have not changed my coils/plugs yet, but they look to be a harder job than on the 5.4L SOHC motor..

Dave
It's actually easier.
JL
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Jun 16, 2009 | 07:21 AM
  #9  
Johnny Langton's Avatar
Johnny Langton
Postmaster
Joined: Oct 2006
Posts: 4,171
Likes: 12
From: SE Texas
Originally Posted by luvmyexpy
how do you remove the #8 COP? the fuel inlet connections are in the way.

anyways i had NO! issues at all when doing it my way and also for a first timer it would be smart to make sure he dosent get the COP boot on there half cocked. removing the fuel rail is the best way to make sure he avoids inproper installation of the COP
His Navigator has a 32V DOHC 5.4L-NOT the 16V SOHC version used in the Expedition. The fuel rails DO NOT need to be removed.
JL
 
Reply
Old Nov 4, 2013 | 07:33 PM
  #10  
caverjoe's Avatar
caverjoe
Laughing Gas
15 Year Member
Photogenic
Joined: Apr 2007
Posts: 1,238
Likes: 2
From: North Port, Florida
I know I am digging up an old thread but this is the info I am needing for my wifes 03 Nav. I posted some pics of my trouble codes, and I am think my cylinder 2 is bad.
Here is a link to my thread with AE codes listed.
https://www.ford-trucks.com/forums/1...lp-please.html
guess I am off to look for an access cover
 
Reply
Old Nov 4, 2013 | 09:03 PM
  #11  
caverjoe's Avatar
caverjoe
Laughing Gas
15 Year Member
Photogenic
Joined: Apr 2007
Posts: 1,238
Likes: 2
From: North Port, Florida
Well here is the damage
https://www.ford-trucks.com/forums/a...1&d=1383618184

COP's are definetly under the access panels on the valve covers. Looks like a spark plug made its way out of the hole and beat the **** out of the COP and I would imagine ruined some threads on the head since I can not get a plug to start. Any suggestions short of pulling a head???
 
Reply
Old Nov 4, 2013 | 09:18 PM
  #12  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,318
Likes: 5,128
From: 0,0,1
Club FTE Gold Member
Originally Posted by caverjoe
Any suggestions short of pulling a head???
Yep.
++ Ford Spark plug Repair ++
 
Reply
Old Nov 4, 2013 | 11:07 PM
  #13  
caverjoe's Avatar
caverjoe
Laughing Gas
15 Year Member
Photogenic
Joined: Apr 2007
Posts: 1,238
Likes: 2
From: North Port, Florida
Originally Posted by alloro
Thanks man. I just found that thing before I jumped back over here. Guess a $400 kit is better than a new head and the headache of pulling it out and putting it back.
 
Reply
Old Nov 5, 2013 | 09:02 AM
  #14  
alloro's Avatar
alloro
Fleet Owner
15 Year Member
Shutterbug
Liked
Loved
Joined: Apr 2008
Posts: 24,318
Likes: 5,128
From: 0,0,1
Club FTE Gold Member
In the other thread I suggested looking on eBay for a used kit. As long as it still has one repair coil you might get the repair done cheap.
 
Reply
Old Aug 12, 2017 | 10:40 AM
  #15  
BobbyG1129's Avatar
BobbyG1129
New User
Joined: Aug 2017
Posts: 1
Likes: 0
Changed #2 ignition coil

Well I read a lot on here as I am not a mechanic but am mechanically inclined as I've been doing construction work for 15 years now. Anyway my 03 Navigator 5.4L with 134,000 miles on it was hesitating on acceleration, shaking on idle, running like crap basically. Took it to advanced had codes read and said misfire on #2 and running lean in bank 2. So looked up on here and you tube and figured out that it's probably ignition coil (COP). Changed it out this morning wasnt too bad just had to remove computer and bracket and push some hoses out the way to get cover off disconnected wire and pulled old one out and put the new one in and hooked everything back up and together and so far it's running good. Took me about 30 minutes and I've never done it before. I didn't do all eight even though I bought all eight and plugs. I felt like the term if it ain't broke don't fix it was good to follow as I heard stories about stripping out and breaking plugs in the aluminum block engines, and I definitely don't have the money to replace or fix that. Someone told me that the misfire can jump from one coil to the next after replacing just one. I don't see how but like I said I'm not a mechanic. If anyone has any suggestions on what I did versus what I should of did or about if I should go ahead and change all the plugs and coils please let me know. Ive heard of Thank you all for all your help and information.
 
Reply



All times are GMT -5. The time now is 02:46 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE