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UVCH 50 cent mod help-broken connector

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Old May 25, 2009 | 03:03 PM
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UVCH 50 cent mod help-broken connector

Guys I was doing the up-pipes, 38R install and decided to do the .50 mod while i was in there. I broke the harness clip where the quarter slides into. I have a feeling this is going to cost me more than .50 now. It will not lock into place now and a piece of the plastic about a 1/4 inch long fell into my oil galley hole where the pushrods go through. Where to proceed from here guys, I feel sick now and do not know what to do? Also is the little white wires going into the glow plugs hard to remove?
 
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Old May 25, 2009 | 03:17 PM
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Can you get a "zip tye" around the connector? I've heard of other guys doing that. Someone else will chime in soon about the other issues. I would think that you wouldn't want the plastic peice to be left in the galley. JMO.
 
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Old May 25, 2009 | 03:25 PM
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I will look into the zipty. The plastic piece is gone and there is no way to get at it without extensive surgery like tearing the motor apart i think. Definately sweating this one. Can the zipty take the heat?
 
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Old May 25, 2009 | 03:50 PM
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what about maybe draining the oil, i don't think it "the plastic piece" would drain out but maybe you could get a better look for it???????
 
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Old May 25, 2009 | 04:16 PM
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Originally Posted by swaybar
what about maybe draining the oil, i don't think it "the plastic piece" would drain out but maybe you could get a better look for it???????
Do you mean pull the oil pan? Where can it go if it falls down in the hole it fell into? If it goes into the pan from there then maybe it will drain out with the oil. I am sure the oil pickup has a strainer of some sorts? Also I cannot get the zipty through the backside of the valvecover gasket part of the connector.
 
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Old May 25, 2009 | 04:39 PM
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If you broke part of the connector clip, best solution would be to replace the harness (in my opinion). The two harnesses I got from my Intl dealer because they were the only ones open at 11pm on sunday night. If you dropped some of those zip ties that hold the wires togther into the heads, I did the same thing as mine were really brittle and snapped off. Haven't had a lick of trouble, however, be careful about how the glow plug wires are routed, some have had trouble with it rubbing the pushrod and shorting. Oh, and the connectors on the glow plugs just need a little tug and they come off...
 
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Old May 25, 2009 | 05:31 PM
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The glowplug wires look tight in there and I cant see how they come off. I did a search on how to remove the glowplugs but no luck. It is the white wires that go straight down next to the rocker assy isnt it?
 
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Old May 25, 2009 | 06:44 PM
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The white wires are the right ones. The connectors are press fit, just pull straight out.
 
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Old May 25, 2009 | 07:18 PM
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Ok, I will get a new harness tommorow if my ford dealer stocks it. Does anyone know what to expect to pay for one of these harnesses?
 
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Old May 25, 2009 | 09:36 PM
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Does any know if the Ford UVCH clip will help him out? Not sure what to do about the broken lost plastic peice.
 
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Old May 25, 2009 | 10:26 PM
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Originally Posted by 02GrayPowerStroke
Does any know if the Ford UVCH clip will help him out? Not sure what to do about the broken lost plastic peice.
If it broke off like that, no choice, get a new valve cover gasket and/or wiring harness to replace whatever broke.
 
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Old May 26, 2009 | 07:16 AM
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Just woke up guys, trying to get an early start this morning on this. Does the valve cover gasket have to be replaced with it?
 
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Old May 26, 2009 | 07:30 AM
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No,The valve cover gasket can be reused but be sure to check the connection points. IF they look discolored or scorched they will need to be replaced. Trust me i learned this the hard way.
 
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Old May 26, 2009 | 08:36 AM
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ok, I am on my way to the stealership to see what i can get today. I will get a new Valve cover gasket if they have it just to be safe.
 
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Old May 26, 2009 | 11:38 AM
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Update! New harness is in now. P/N F81Z*9D930*AB, 89.00. I didnt get the new valve cover gasket as the old one looked very good to me and never had a problem with it. while I was in there I checked all my glow plugs and they ohmed out to between .9 - 1.4 ohms so all good still. My mistake which caused this was that I tried to install the quarter before connecting the connector because I didnt watch: video YouTube - 2001 F350 7.3L Turbo Diesel, UVCH that Darren had posted on https://www.ford-trucks.com/forums/8...-shakes-3.html Now I am only concerned about the plastic piece that I broke off and lost inside the motor.
 
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