Notices
2004 - 2008 F150 2004, 2005, 2006, 2007 and 2008 Ford F150's with 5.4 V8, 4.6 V8 engine
Sponsored by:
Sponsored by:

Fix broken wheel stud on front

Thread Tools
 
Search this Thread
 
Old Apr 10, 2009 | 02:25 PM
  #1  
Big-Red-Lariat's Avatar
Big-Red-Lariat
Thread Starter
|
Laughing Gas
20 Year Member
Joined: Feb 2004
Posts: 1,200
Likes: 4
From: Ottawa, Ontario Canada
Fix broken wheel stud on front

stud nut snapped off while changing over my Summer tires. Does anyone know how big a job it is to replace, and what would be a reasonable cost at a tire store?
Do they have to disassemble the rotor to install it, and is it a bad idea to replace just one, or do em all so they're all the same age?
 
Reply
Old Apr 10, 2009 | 02:27 PM
  #2  
Big-Red-Lariat's Avatar
Big-Red-Lariat
Thread Starter
|
Laughing Gas
20 Year Member
Joined: Feb 2004
Posts: 1,200
Likes: 4
From: Ottawa, Ontario Canada
to clarify, it is the bolt that broke, and the outermost piece is stuck in the nut, so needs a new stud+nut.
 
Reply
Old Apr 10, 2009 | 03:03 PM
  #3  
Midwest Dually's Avatar
Midwest Dually
Posting Guru
Joined: Jan 2009
Posts: 1,955
Likes: 2
From: Wyoming
They will most likely have to remove the hub to push the lug bolt backwards and out of the hub, as they are pressed in hydroclically by the manufactorer. As for replacing the others, with the truck being a newer model, unlikely you will need the others replaced, and its most likely a flaw in that particular bolt. Older trucks with more miles (over 100000) I would replace them all if I get a snapped one. Cost, the lug bolt should be about $10, and shop fees run anywhere from 35-65 an hour, with a 2 hour minimal charge. It should only take an hour or two tops to do it.
 
Reply
Old Apr 10, 2009 | 03:52 PM
  #4  
Big-Red-Lariat's Avatar
Big-Red-Lariat
Thread Starter
|
Laughing Gas
20 Year Member
Joined: Feb 2004
Posts: 1,200
Likes: 4
From: Ottawa, Ontario Canada
so should these have been lubed in the Fall, and on the threads or where the nut meets the rim? Everybody seems to have a different opinion in the readings on this so I didn't bother, gambled & lost!
:-(
 
Reply
Old Apr 10, 2009 | 09:16 PM
  #5  
Tylus's Avatar
Tylus
MMNC (SS)(Ret)
Veteran: Navy
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2004
Posts: 11,607
Likes: 151
From: SE Georgia
Club FTE Silver Member

I would do the job myself. I had a few old chevies that I over-torqued a few times. It's a fairly simple repair. And worst case, you waste 1-2 hours of your time if it's beyond your mechanical abilities. You aren't exactly gonna break anything attempting the repair.


it's a bit more difficult since you are 4x4 though...sucks. a 4x2 is easier



pop the tire off, remove the brake caliper, remove the rotor. see if there is clearance to get the old stud out, install new stud.
if not, then you have to remove the wheel hub
get a big hammer/chisel and drive that old stud out. then insert the new stud and use the new lugnut to pull the stud up and seated...I usually used a 1" drive socket as the spacer for something that the lug nut could snug up against


you'll need 2 things for sure: new stud, new lugnut....might need a new castle nut for hub if there isn't enough clearance.


Hope the following helps out.

Name:  fronthubassembly.jpg
Views: 6533
Size:  83.2 KB

Name:  WheelHubRemoval1.jpg
Views: 6130
Size:  104.9 KB
Name:  WheelHubRemoval2.jpg
Views: 6292
Size:  77.0 KB
 
Reply
Old Apr 10, 2009 | 09:32 PM
  #6  
shorebird's Avatar
shorebird
Hotshot
Joined: Feb 2003
Posts: 11,537
Likes: 27
From: Long Beach, Ms.
I remove the caliper and mounting bracket. Then using a large C-clamp and a socket and a bolt, I place the socket so that when I crank the clamp down on the bolt that is aligned on the broken stud it will press the stud back into the socket and pop it out. Now you can insert the new stud and using the lug nut with the flat side against the rotor draw the stud into the hub by tightening it up.
 
Reply
Old Jul 20, 2011 | 08:21 AM
  #7  
dhisrael's Avatar
dhisrael
New User
Joined: Jul 2011
Posts: 1
Likes: 0
Turus has a very good explaination. Mine differs only in that my hub was within warranty so I merely pulled the hub, replaced the inner and outer bearings and seal. The antilock signal disk would have otherwise had to be removed to retrive the head of the broken stud if I were to keep the hub.

This is not a hard job.

I usually take the time to clean and repack the bearings, lubricate the brake pins and re-torque everything back to specs.

Why did my stud break??? I suspect it was defective, these are quite stout and should never break under normal highway conditions. That said, off-road use increases the load and stresses on such a stud.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
milkweed.gardener
2017 - 2022 Super Duty
8
May 25, 2017 06:59 AM
82fordowner
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
2
May 13, 2017 08:51 AM
Coachhick
1999 - 2016 Super Duty
8
Aug 22, 2016 09:48 AM
dixie_boysles
2004 - 2008 F150
2
Apr 24, 2012 10:27 AM
03_PSD
1999 - 2003 7.3L Power Stroke Diesel
12
Jan 23, 2009 07:38 AM




All times are GMT -5. The time now is 04:33 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE