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1994.5 - 1997 7.3L Power Stroke Diesel  

Blown Injector O- Rings Again??

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Old Apr 6, 2009 | 10:34 PM
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Blown Injector O- Rings Again??

I sent my injectors out to get the Stage 1 rebuild done around 6 months ago. After i got them back and installed them everything was great. Very minimal smoke on startup and no more hesitation and white smoke around 2200 RPM. No I am getting the same symtoms I had before the rebuild, lots of white smoke on startup (even on 60 degree days), and the hesitation around 2200 RPM. What would have caused the O- Rings to blow out again? Or could it be something else? The glow plugs are less than a year old, and the GPR is about 6 months old.... Thanks.
 
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Old Apr 7, 2009 | 06:15 AM
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It's possible that you did not lubricate the o-rings so they slide down the cup easier? There is a chance that one of them ripped or tore.
 
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Old Apr 7, 2009 | 07:14 AM
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He could have bad cups.
If he had a bad o-ring, and it vibrated around in there long enough.

I'm not sure why It wouldn't do it at first. Or it just took longer to blowby, because the o-ring was not in place.
lubricating will help keep them from drying out too.
 
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Old Apr 7, 2009 | 07:49 AM
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Did you have torn O rings the first time around or was it a bad injector ?...
 
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Old Apr 7, 2009 | 11:04 AM
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I believe it was bad o- rings the first time. I did lubricate them before I put them in, are you supposed to dip the whole injector in oil or just coat the o- rings?
 
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Old Apr 7, 2009 | 05:07 PM
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Originally Posted by Talyn
He could have bad cups.
If he had a bad o-ring, and it vibrated around in there long enough.

I'm not sure why It wouldn't do it at first. Or it just took longer to blowby, because the o-ring was not in place.
lubricating will help keep them from drying out too.
I've seen worn cups on bigger engines but I don't think it's a problem with the 7.3l?
 
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Old Apr 7, 2009 | 06:46 PM
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Is there anyway to tell if it is my injector o-rings for sure?
 
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Old Apr 8, 2009 | 07:51 AM
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May need to isolate the heads , with a manual gauge installed ..As well as pull the covers ,look for oil leaking up from the base of an injector
 
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Old Apr 8, 2009 | 07:10 PM
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I'm not sure what else it could be except for the o-rings. I'd just pull the injectors and see what you got. Your not gonna know until you do...
 
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Old Apr 9, 2009 | 09:48 AM
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Ok thanks for all the help everyone. I will let all of you know what I find.
 
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