Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

headlamp switch help!

Thread Tools
 
Search this Thread
 
Old Mar 20, 2009 | 10:16 AM
  #1  
V10man's Avatar
V10man
Thread Starter
|
Logistics Pro
25 Year Member
Photogenic
Photoriffic
Joined: Feb 2000
Posts: 3,955
Likes: 47
From: Mesa
Exclamation headlamp switch help!

My son's 92 F150 has had a problem with the headlamp switch. When you pull it out(turn it on) either the headlamps or the tail lights would work. You could wiggle the **** and they would eventually come on together. We bought a new switch at Auto Zone and installed it. Now it's worse! Only one set of lamps will now work and not in the right position on the switch. As far as we know, no one has messed with the wiring. What could possibly be wrong? Is there a trick to installing the switch that we overlooked? Help! He needs to be able to drive at night to go to work. Thanks.
 
Reply
Old Mar 20, 2009 | 10:33 AM
  #2  
Lazy K's Avatar
Lazy K
Post Fiend
Joined: Jan 2005
Posts: 8,402
Likes: 10
The plug connectors to the switch are known to burn. Check that and replace if found to be bad.
 
Reply
Old Mar 20, 2009 | 11:28 AM
  #3  
*2fords*'s Avatar
*2fords*
Fleet Mechanic
Joined: Feb 2009
Posts: 1,672
Likes: 20
From: Nixa
I had to replace the head light switch on my 93 F-250 twice. The second time, I took the time to look around a bit and found that two of the wires had burned at the connector. So I cut off the bad ends and put new connectors on, cleaned up the burnt plastic, stuck the connectors back into the plastic, and used some plastic filler to hold the connectors back in place. Then rapped alot of electrical tape around the whole block. After all that I plugged onto the light switch put the dash back together, and it has been working great ever since. That was back in 2005.
 
Reply
Old Mar 20, 2009 | 05:28 PM
  #4  
V10man's Avatar
V10man
Thread Starter
|
Logistics Pro
25 Year Member
Photogenic
Photoriffic
Joined: Feb 2000
Posts: 3,955
Likes: 47
From: Mesa
OK,

Took it apart again. There are no burned wires anywhere. All the plugs look good. I tested each with a test light. With the switch pulled all the way out, only the headlights are on. In the first notch, nothing works. If you pull the switch to 1/2 way between the first and second notch only the parking/tail/dash lights work. I'm sending the son back to Autozone for another switch.
 
Reply
Old Mar 20, 2009 | 06:14 PM
  #5  
V10man's Avatar
V10man
Thread Starter
|
Logistics Pro
25 Year Member
Photogenic
Photoriffic
Joined: Feb 2000
Posts: 3,955
Likes: 47
From: Mesa
Exclamation

Well, we exchanged the switch and now the new one does the same thing but this time you can get the switch 1/2 way between the first notch and the second and all the lights now work. But, only the headlights in the full on(second notch) and no tail lights in the first notch. I'm still thinking this is a switch issue. Gonna try NAPA next. BTW, NAPA sells a new connector plug if yours is melted.
 
Reply
Old Mar 20, 2009 | 06:53 PM
  #6  
truckrider814's Avatar
truckrider814
Posting Guru
Joined: Dec 2008
Posts: 1,007
Likes: 0
From: Sterling, Va
Club FTE Silver Member

Did you check all the fuse's cause when my switch went back it blew like three diffrent fuses. When i replaced mine the headlights and taillights would work but the interior lights wouldn't and found that a couple of fuses had blowen from the switch going bad.
Hope this helps

Kyle
 
Reply
Old Mar 20, 2009 | 09:12 PM
  #7  
87 XLT's Avatar
87 XLT
Postmaster
Joined: Oct 2003
Posts: 4,516
Likes: 1
From: SoCal
A quick look at a wiring diagram will show you what Kyle is saying. You need to check the fuses.

On my 87 Ranger theres a fuse link & 2 fuses feeding juice to the headlight switch.

On my 97 Ex theres 2 fuses feeding juice to the headlight switch

And on my 95 Taurus there are 3 fuses feeding the headlight switch.
 
Reply
Old Mar 21, 2009 | 05:52 PM
  #8  
V10man's Avatar
V10man
Thread Starter
|
Logistics Pro
25 Year Member
Photogenic
Photoriffic
Joined: Feb 2000
Posts: 3,955
Likes: 47
From: Mesa
Rule #1: Never trust what your 17yr old teenager says. "the fuses are fine dad" Yeah right! Found #4 fuse blown. Tail lights and instrument cluster. All is well now. Gosh, it only took 2 days of dad nagging and finally having to check myself to get to the issue. Thanks everyone for your help!!
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Mar 21, 2009 | 06:42 PM
  #9  
jr32560's Avatar
jr32560
Fleet Owner
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2008
Posts: 26,898
Likes: 3
From: southern md
Originally Posted by V10man
Rule #1: Never trust what your 17yr old teenager says. "the fuses are fine dad" Yeah right! Found #4 fuse blown. Tail lights and instrument cluster. All is well now. Gosh, it only took 2 days of dad nagging and finally having to check myself to get to the issue. Thanks everyone for your help!!
well put on the children part-if ya want something done right do it your self
 
Reply




All times are GMT -5. The time now is 05:17 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE