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Electrical Problem - Starting - Hot ground cable

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Old Feb 17, 2009 | 12:31 PM
  #1  
Fluid Power's Avatar
Fluid Power
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Electrical Problem - Starting - Hot ground cable

I've been having some issues when cold starting my 2004 6.0.

First of all, it has to crank for longer than average to get it started. If I cycle the glow plugs more than once (ie.failed start) my batteries become sooo weak they'll barely start the truck. Most importantly, I can smell burning from under the hood that would appear to be comming from a ground strap on the back of the passenger side of the engine compartment.

The batteries are brand new, I replaced them because I thought that they were my problem...not!
Battery cables are all in good shape too.

Any thoughts??
 
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Old Feb 17, 2009 | 12:53 PM
  #2  
Benchwrench's Avatar
Benchwrench
Fleet Mechanic
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Joined: Jan 2007
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From: Circle City
you may have more than one issue going on here.
You might have a bad battery (eventhough it's new)
One or more battery cable(s) are internally faulty, the terminals are internally corroded,
there may be a weak connection at the frame.
The starter might be faulty.
you have many possibilities, you might have to do some more poking around testing the cables, batteries and starter.
 
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Old Feb 17, 2009 | 01:12 PM
  #3  
cartmanea's Avatar
cartmanea
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Joined: Jun 2007
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From: Corvallis, OR
I'd figure out that ground strap first, if its getting hot it is either loose or gone bad either with corrosion or physical damage.
 
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Old Feb 17, 2009 | 04:59 PM
  #4  
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Fluid Power
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I think I just realized something else.....

This only seems to happen when I'm using my command-start. I was thinking of maybe adjusting my timer settings on my remote starter. But I don't know where it is or how to change it. I bought the truck second-hand and I have no info on the system.

Is there a spot where these things commonly get installed?
 
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