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Old Nov 17, 2008 | 09:14 PM
  #1  
RubberDuck's Avatar
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02 problem

My brother in law called me tonight to ask about a truck that came in his shop today.

No start
IDM relay clicking like crazy
Blown #22 fuse


I told him to check the fuel bowl heater. Does that sound correct to you guys?

He says if you replace the fuse, the IDM relay doesn't freak out. I'm pretty sure it's the heater, but tell me what yall think.
 
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Old Nov 17, 2008 | 09:21 PM
  #2  
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I thought the fuse for the fuel bowl heater is #30, alone with the PCM.
 
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Old Nov 17, 2008 | 09:22 PM
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You can pull the fuel bowl heater connector off the back of the bowl, and if the fuse no longer blows, there's your problem.

EDIT: Good point, Rick. I didn't even pay attention to that... And I don't have my own PC up right now to check #22 (I'm still working).
 
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Old Nov 17, 2008 | 09:31 PM
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The fuse for the fuel bowl heater is not #30 on the 02 models. Does his WTS light come on? That's usually the sign for a blown heater. I can check my manual in the morning if no one comes up with an answer tonight (off to bed now).

Usually clicking relays are a voltage issue. Has he load tested the batteries? Need to find out what that fuse controls. If it's listed as PCM and is a 30 amp, it could very well be the fuel bowl heater.
 
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Old Nov 17, 2008 | 09:32 PM
  #5  
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105 30A** Injector driver module (Diesel engine
only)

22 20A* Engine control

IIRC on the 02 the fuel bowl heater in tied into the engine control ckt #22.
 
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Old Nov 17, 2008 | 09:40 PM
  #6  
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I'm still bettin' we're on the right track. I'll ask about the wait to start light...
 
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Old Nov 17, 2008 | 09:43 PM
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Yeah, it sounds like you are. I usually have that info at my finger tips, but I'm on a different PC doing some work. If it IS the fuel bowl, disconnect it at the back of the bowl and it will keep that fuse from blowing if it's the problem.
 
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Old Nov 17, 2008 | 09:56 PM
  #8  
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22 20A* Engine control
 
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Old Nov 17, 2008 | 10:19 PM
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I concur on the fuel bowl heater being the cause.
 
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Old Nov 17, 2008 | 10:28 PM
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I thought you might.LOL Brandon, did you read my "finaly" on the early 99 motor?
 
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Old Nov 17, 2008 | 10:33 PM
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Originally Posted by RubberDuck
I thought you might.LOL Brandon, did you read my "finaly" on the early 99 motor?
Yeah, another dead soldier.
 
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Old Nov 18, 2008 | 05:02 PM
  #12  
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Fuel bowl heater was solid. Now he can't get the problem to repeat. He says in the info he's getting on their ASE sites says 22 is not the fuel bowl heater. It's IDM/IPR???? Does that make sense? I'm stumped on this one cuz I thought for sure the fuel bowl heater would be flinging around in there. So we're still open for suggestions.
 
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Old Nov 18, 2008 | 08:20 PM
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Where is everyone getting 02 truck from? I must have missed that. If he cannot get it to repeat, then he probably has bad/low batteries and is somehow masking it now. It will return if that was it.

What year truck is it? Who is puling the codes and with what? No other symptoms to speak of?
 
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Old Nov 18, 2008 | 08:33 PM
  #14  
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Originally Posted by Tenn01PSD350
Where is everyone getting 02 truck from?
The title of the thread?

The workshop manual says fuse 22 is for fuel injectors and the PCM 20 amp on the 02 model. I have difficulty finding things in the wiring section, so more research is required to be of any more help. The owners manual just lists Engine Control.


Edit: fuel bowl heater seems to be tied to Fuse 116 on the 02 model.

If I read this right, fuse 22 is Brake pressure switch, MIAH, IPR, GPR? Need some other input to see if I'm reading this right, or even found the right diagram.
 
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Old Nov 18, 2008 | 09:18 PM
  #15  
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Cody, have him check and see if there is possibly something grounding the GPR solenoid hot lug, or if something is grounding the MAIH solenoid hot lug.

Isnt there also a fuseable link in those 4ga wires?
 
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