Notices
1997 - 2006 Expedition & Navigator 1997 - 2002 and 2003 - 2006 Ford Expedition and Lincoln Navigator Discussion

rattling front suspension problem... ideas?

Thread Tools
 
Search this Thread
 
Old Nov 12, 2008 | 03:36 PM
  #1  
MOOK929RR's Avatar
MOOK929RR
Thread Starter
|
Senior User
Joined: Jun 2004
Posts: 423
Likes: 0
Question rattling front suspension problem... ideas?

2001 XLT Sport 4x4, 105k miles... front suspension has some sort of rattle happening when i go over bumps...sounds like something is loose... Sway bar and sway bar end links are fine, both aftermarket and in perfect shape. i have bilsteins up front, they are relatively new, and those are nice and tight... so cant be those...
Any ideas on anything that might work its way loose? Im going to climb under there saturday morning and see if i can find whats up...but was wondering if anyone has a heads up on what i may be looking for....
thanks all!
 
Reply
Old Nov 13, 2008 | 07:39 PM
  #2  
Gevans17's Avatar
Gevans17
Posting Guru
Joined: Oct 2006
Posts: 1,083
Likes: 0
loose Ford frontend

ball joints and tie rod ends would be my guess
 
Reply
Old Nov 14, 2008 | 07:17 PM
  #3  
yosemitesamiam's Avatar
yosemitesamiam
Senior User
Joined: Jun 2006
Posts: 285
Likes: 0
From: Glendora, CA
Originally Posted by Gevans17
ball joints and tie rod ends would be my guess
How do you test that theory?
 
Reply
Old Nov 15, 2008 | 05:41 AM
  #4  
Gevans17's Avatar
Gevans17
Posting Guru
Joined: Oct 2006
Posts: 1,083
Likes: 0
front suspension

Well, he has over 105,000 miles. My Expy front suspension was toast around 88K. Expy ball joints are a known problem for wearing out prematurely. Ford has issued a bulletin a few years ago calling for inspection of tie rod ends due to premature wear/failure. Ball joints, shocks, tie rod ends and end links are prime culprits in my opinion.
 
Reply
Old Nov 15, 2008 | 08:19 AM
  #5  
yosemitesamiam's Avatar
yosemitesamiam
Senior User
Joined: Jun 2006
Posts: 285
Likes: 0
From: Glendora, CA
Originally Posted by Gevans17
Well, he has over 105,000 miles. My Expy front suspension was toast around 88K. Expy ball joints are a known problem for wearing out prematurely. Ford has issued a bulletin a few years ago calling for inspection of tie rod ends due to premature wear/failure. Ball joints, shocks, tie rod ends and end links are prime culprits in my opinion.
Yeah, I was curious because I have a squish ride, out of control bounce that wasn't taken care of with shocks. Dunno if there might be something else going on there...my ODO is past the 160K mile mark, and probably closer to 170K actual, given the fact that it is wearing a tire around 7% bigger than stock for the past at least 3 sets...judging by what was on it, what is on it, and the spare.
 
Reply
Old Nov 16, 2008 | 07:05 PM
  #6  
MOOK929RR's Avatar
MOOK929RR
Thread Starter
|
Senior User
Joined: Jun 2004
Posts: 423
Likes: 0
after reading more... i believe it is ball joints.. i just dont know how to tell if its upper or lower... i guess i replace both. Now i just have to figure out how... Haynes manual is not very helpful on this one.... Sounds like Moog Ball joints and tie rod ends are the way to go....
 
Reply
Old Nov 16, 2008 | 08:14 PM
  #7  
yosemitesamiam's Avatar
yosemitesamiam
Senior User
Joined: Jun 2006
Posts: 285
Likes: 0
From: Glendora, CA
Moog is always the way to go, just about 99% of vehicles produced! As far as DIY...it is a heavy duty job. Most probably you will need to pay to have parts pressed that need pressing, etc. As far as technically challenging...it really isn't. It is true "man vs machine" in favor of arm wrestling. Good luck man...what we really need is a place that can send them to us powdercoated already, in exchange for ours. Wouldn't cost that much more to do, and would save hours of bandages and beer. Hell, if there isn't a place already doing it (vendors?) I might take it on myself!
 
Reply
Old Nov 16, 2008 | 08:53 PM
  #8  
MOOK929RR's Avatar
MOOK929RR
Thread Starter
|
Senior User
Joined: Jun 2004
Posts: 423
Likes: 0
well it looks like for the uppers... ordering the entire moog upper arm with ball joint already pressed in is only a few bucks more than the ball joint itself... so i guess i go with that combo up top.... but for the bottom it doesnt look like its necessary to buy the entire lower arm... i'll just order the ball joints and then have to figure out how to press those bad boys in there....
thanks for the info...
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Nov 17, 2008 | 12:30 AM
  #9  
Gevans17's Avatar
Gevans17
Posting Guru
Joined: Oct 2006
Posts: 1,083
Likes: 0
ball joints

upper OEM ball joint is integral to the control arm and must be replaced as a unit. However, if replaced with a Moog arm/joint, I think the moog ball joint alone can be replaced in the future.

Lower OEM ball joint can be replaced without changing the entire control arm.

I like the Moog joints because they have grease fittings
 
Reply
Old Nov 17, 2008 | 05:08 AM
  #10  
c_hohensee's Avatar
c_hohensee
Laughing Gas
15 Year Member
Joined: Feb 2006
Posts: 843
Likes: 0
Club FTE Gold Member
Originally Posted by MOOK929RR
well it looks like for the uppers... ordering the entire moog upper arm with ball joint already pressed in is only a few bucks more than the ball joint itself... so i guess i go with that combo up top.... but for the bottom it doesnt look like its necessary to buy the entire lower arm... i'll just order the ball joints and then have to figure out how to press those bad boys in there....
thanks for the info...
The lowers can be pressed out and back in using a c-clamp style press w/ the correct adaptors. These can be rented or borrowed from alot of parts stores, if you do not have access to one of them.
 
Reply
Old Nov 17, 2008 | 09:47 AM
  #11  
MOOK929RR's Avatar
MOOK929RR
Thread Starter
|
Senior User
Joined: Jun 2004
Posts: 423
Likes: 0
thanks for the info guys... did a lot of reading last night and found the step by step with pics on the F150 board... very helpful. I can definitely tackle this project. Last question... is there any danger in driving around with bad ball joints? those things have been rattling around for at least a couple thousand miles... and unless we get some miraculous weather, ill be driving it like it is until the spring... which will be another couple thousand miles...
 
Reply
Old Nov 17, 2008 | 09:57 AM
  #12  
yosemitesamiam's Avatar
yosemitesamiam
Senior User
Joined: Jun 2006
Posts: 285
Likes: 0
From: Glendora, CA
Originally Posted by MOOK929RR
thanks for the info guys... did a lot of reading last night and found the step by step with pics on the F150 board... very helpful. I can definitely tackle this project. Last question... is there any danger in driving around with bad ball joints? those things have been rattling around for at least a couple thousand miles... and unless we get some miraculous weather, ill be driving it like it is until the spring... which will be another couple thousand miles...
Well...usually (on wear) it is stuff like bad shocks and springs that will make the ball joints and tierods go bad faster...but I'm sure that can be reversed as well. That said, you may or may not want to replace shocks and springs when rebuilding the front end. If you are going as far as to do the otherstuff, I say! If you are a 4x4 (can't remember), you might wear those components faster, other than that, probably the tires will show the wear faster than anything else.

Just remember, anything that is connected will be stressed more than normal when another part is worn...as the entire system has to compensate. That said, it just depends on how bad your ball joints and tie rods are...if they are really bad, stuff will wear quick...how do the tires look? That should be your first indicator.
 
Reply
Old Nov 17, 2008 | 02:26 PM
  #13  
MOOK929RR's Avatar
MOOK929RR
Thread Starter
|
Senior User
Joined: Jun 2004
Posts: 423
Likes: 0
my tires are brand new, and i have bilstein shox up front that are relatively new, and my end links new Moog end links... so it sounds like it would be a good idea for me to get this project done asap so i dont wear out my new equipment...
I just ordered upper control arms for both sides, lower ball joints for both sides, and outter tie rods for both sides...all Moog... now i just need to get into a garage and hammer this out!
thanks!
 
Reply
Old Nov 17, 2008 | 03:56 PM
  #14  
yosemitesamiam's Avatar
yosemitesamiam
Senior User
Joined: Jun 2006
Posts: 285
Likes: 0
From: Glendora, CA
literally! Don't forget the beer dude! And let us know how it goes!
 
Reply




All times are GMT -5. The time now is 11:20 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE