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Boost loss thru Intercooler

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Old Sep 18, 2008 | 10:53 AM
  #1  
Neal 97 250's Avatar
Neal 97 250
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Boost loss thru Intercooler

Just thought some of you may want some of this info.

I now have a 6.ooh intercooler with the H2E kit. I also have a gauge that is a double gauge for boost. I hooked one of the lines to the Y-pipe so I can see true boost that is going in the engine. I hooked the other one up at the map sensor So I can see what it sees also.

Between the two gauges I see 2psi difference. That is at ALL boost pressures. I have not ran it hard like drag racing or sled pulling yet but everyday driving and the ocassional pass in the fast lane shows 2psi loss at the Y-pipe.
 
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Old Sep 18, 2008 | 11:59 AM
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i wonder how much of that is from the cooling of the air and how much is from resistance?
 
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Old Sep 18, 2008 | 12:18 PM
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From: The boonies by Dallas OR
Originally Posted by 884x4broncoII
i wonder how much of that is from the cooling of the air and how much is from resistance?
It's all resistance. Cooling the air reduces it's volume which makes for more room for air inside. The room for more air reduces the total boost, but he's comparing boost into the cooler to boost out of the cooler. The difference in pressure is the resistance.
 
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Old Sep 18, 2008 | 01:14 PM
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Originally Posted by Neal 97 250
Just thought some of you may want some of this info.

I now have a 6.ooh intercooler with the H2E kit. I also have a gauge that is a double gauge for boost. I hooked one of the lines to the Y-pipe so I can see true boost that is going in the engine. I hooked the other one up at the map sensor So I can see what it sees also.

Between the two gauges I see 2psi difference. That is at ALL boost pressures. I have not ran it hard like drag racing or sled pulling yet but everyday driving and the ocassional pass in the fast lane shows 2psi loss at the Y-pipe.

That about what I noticed after my cooler install too. IT was 2-3 lower.
 
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Old Sep 18, 2008 | 04:22 PM
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yup, mine was 2-3 psi as well, but remember, you lose 3 psi of boost pressure but you pick up air volume.
 
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Old Sep 18, 2008 | 05:56 PM
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I haven't installed mine yet, but I was wondering about that.
 
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Old Sep 18, 2008 | 07:39 PM
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yeah our ics will loose 2-3. spearco's are about 1psi and the water to air im working on should be less than 1psi and instead of 5' of tubing theres only a foot
 
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Old Sep 19, 2008 | 07:37 AM
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Why would spearco's be only 1? Is ib because they are thicker aluminum and don't flex as much or is it better flow thru?
 
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Old Sep 19, 2008 | 07:50 AM
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Just thought I would throw this out there
Isn't volume more important than pressure?
Wouldn't a pressure loss through the IC be a good thing
vs. a pressure increase. If the pressure went up it would mean
the IC is a restriction??

But I don't not understand how the volume would increase going though the IC. Is it the cooler/denser air cause the volume increase? If so, how much could that be? I flunked Physics LOL
 
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Old Sep 19, 2008 | 07:58 AM
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From: Melbourne FL.
Originally Posted by Cuda_jim
Just thought I would throw this out there
Isn't volume more important than pressure?
Wouldn't a pressure loss through the IC be a good thing
vs. a pressure increase. If the pressure went up it would mean
the IC is a restriction??

But I don't not understand how the volume would increase going though the IC. Is it the cooler/denser air cause the volume increase? If so, how much could that be? I flunked Physics LOL

It would be bad if the pressure increased on the hot side of the IC than what it was before the IC was in there. But I am getting the same psi on the hot side of the IC before and after the install. I just have less psi on the cold side. I belive the psi is lost becuse the volume increase of the air when it is cooled.
 
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Old Sep 19, 2008 | 08:46 AM
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Colder more dense air = more power.
 
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Old Sep 19, 2008 | 09:46 AM
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Without a pressure differential across the length of a fluid conduit, you won't get any flow. The pressure drop across the IC at a given flow rate is a measure of the impedance, so less drop is desirable, but the drop is always there with fluid flow and the higher the flow rate, the higher the pressure drop. Hope that makes sense and doesn't make me sound like a jackass.
 
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Old Sep 19, 2008 | 10:10 AM
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Actually that makes alot of sense.
 
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Old Sep 19, 2008 | 10:21 AM
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Yea, heating and cooling can cause flow rate due to the way temperatures interact with each other.
Hot always goes to cold. So, like he said, a constant temperature though something doesn't induce flow.

But with what I said before.
No matter how much boost you have, a colder denser charge will always give more power. Hence, water cooling. =)
I'm sure there is a boost/temperature ratio chart someplace.
 
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Old Sep 19, 2008 | 10:29 AM
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Originally Posted by MagKarl
Without a pressure differential across the length of a fluid conduit, you won't get any flow. The pressure drop across the IC at a given flow rate is a measure of the impedance, so less drop is desirable, but the drop is always there with fluid flow and the higher the flow rate, the higher the pressure drop. Hope that makes sense and doesn't make me sound like a jackass.
That makes sense...I think, you musta passed physics LOL
or at least hydrodynamics
 
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