Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Boost loss thru Intercooler

Thread Tools
 
Search this Thread
 
Old Sep 18, 2008 | 10:53 AM
  #1  
Neal 97 250's Avatar
Neal 97 250
Thread Starter
|
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
Boost loss thru Intercooler

Just thought some of you may want some of this info.

I now have a 6.ooh intercooler with the H2E kit. I also have a gauge that is a double gauge for boost. I hooked one of the lines to the Y-pipe so I can see true boost that is going in the engine. I hooked the other one up at the map sensor So I can see what it sees also.

Between the two gauges I see 2psi difference. That is at ALL boost pressures. I have not ran it hard like drag racing or sled pulling yet but everyday driving and the ocassional pass in the fast lane shows 2psi loss at the Y-pipe.
 
Reply
Old Sep 18, 2008 | 11:59 AM
  #2  
884x4broncoII's Avatar
884x4broncoII
Posting Guru
Joined: Jun 2005
Posts: 1,554
Likes: 0
i wonder how much of that is from the cooling of the air and how much is from resistance?
 
Reply
Old Sep 18, 2008 | 12:18 PM
  #3  
joe_13894's Avatar
joe_13894
Fleet Mechanic
15 Year Member
Joined: Aug 2007
Posts: 1,508
Likes: 2
From: The boonies by Dallas OR
Originally Posted by 884x4broncoII
i wonder how much of that is from the cooling of the air and how much is from resistance?
It's all resistance. Cooling the air reduces it's volume which makes for more room for air inside. The room for more air reduces the total boost, but he's comparing boost into the cooler to boost out of the cooler. The difference in pressure is the resistance.
 
Reply
Old Sep 18, 2008 | 01:14 PM
  #4  
93f1505.0L's Avatar
93f1505.0L
Elder User
Joined: Sep 2005
Posts: 971
Likes: 0
From: Melbourne FL.
Originally Posted by Neal 97 250
Just thought some of you may want some of this info.

I now have a 6.ooh intercooler with the H2E kit. I also have a gauge that is a double gauge for boost. I hooked one of the lines to the Y-pipe so I can see true boost that is going in the engine. I hooked the other one up at the map sensor So I can see what it sees also.

Between the two gauges I see 2psi difference. That is at ALL boost pressures. I have not ran it hard like drag racing or sled pulling yet but everyday driving and the ocassional pass in the fast lane shows 2psi loss at the Y-pipe.

That about what I noticed after my cooler install too. IT was 2-3 lower.
 
Reply
Old Sep 18, 2008 | 04:22 PM
  #5  
c00nhunterjoe's Avatar
c00nhunterjoe
Lead Driver
15 Year Member
Joined: May 2007
Posts: 8,608
Likes: 13
From: Belair md
yup, mine was 2-3 psi as well, but remember, you lose 3 psi of boost pressure but you pick up air volume.
 
Reply
Old Sep 18, 2008 | 05:56 PM
  #6  
Fullcrew7.3's Avatar
Fullcrew7.3
Logistics Pro
Joined: Jan 2005
Posts: 4,129
Likes: 4
From: Brandon, MB
Club FTE Silver Member

I haven't installed mine yet, but I was wondering about that.
 
Reply
Old Sep 18, 2008 | 07:39 PM
  #7  
barebackjake's Avatar
barebackjake
Postmaster
Joined: Dec 2003
Posts: 2,864
Likes: 0
From: STEPHENVILLE,TX!!!!!
yeah our ics will loose 2-3. spearco's are about 1psi and the water to air im working on should be less than 1psi and instead of 5' of tubing theres only a foot
 
Reply
Old Sep 19, 2008 | 07:37 AM
  #8  
Neal 97 250's Avatar
Neal 97 250
Thread Starter
|
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
Why would spearco's be only 1? Is ib because they are thicker aluminum and don't flex as much or is it better flow thru?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Sep 19, 2008 | 07:50 AM
  #9  
Cuda_jim's Avatar
Cuda_jim
Post Fiend
Joined: Oct 2003
Posts: 5,903
Likes: 1
From: MICHIGAN
Just thought I would throw this out there
Isn't volume more important than pressure?
Wouldn't a pressure loss through the IC be a good thing
vs. a pressure increase. If the pressure went up it would mean
the IC is a restriction??

But I don't not understand how the volume would increase going though the IC. Is it the cooler/denser air cause the volume increase? If so, how much could that be? I flunked Physics LOL
 
Reply
Old Sep 19, 2008 | 07:58 AM
  #10  
93f1505.0L's Avatar
93f1505.0L
Elder User
Joined: Sep 2005
Posts: 971
Likes: 0
From: Melbourne FL.
Originally Posted by Cuda_jim
Just thought I would throw this out there
Isn't volume more important than pressure?
Wouldn't a pressure loss through the IC be a good thing
vs. a pressure increase. If the pressure went up it would mean
the IC is a restriction??

But I don't not understand how the volume would increase going though the IC. Is it the cooler/denser air cause the volume increase? If so, how much could that be? I flunked Physics LOL

It would be bad if the pressure increased on the hot side of the IC than what it was before the IC was in there. But I am getting the same psi on the hot side of the IC before and after the install. I just have less psi on the cold side. I belive the psi is lost becuse the volume increase of the air when it is cooled.
 
Reply
Old Sep 19, 2008 | 08:46 AM
  #11  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,799
Likes: 103
From: Ashland City, TN
Colder more dense air = more power.
 
Reply
Old Sep 19, 2008 | 09:46 AM
  #12  
MagKarl's Avatar
MagKarl
Elder User
Joined: Oct 2004
Posts: 782
Likes: 1
From: Olympia, WA
Without a pressure differential across the length of a fluid conduit, you won't get any flow. The pressure drop across the IC at a given flow rate is a measure of the impedance, so less drop is desirable, but the drop is always there with fluid flow and the higher the flow rate, the higher the pressure drop. Hope that makes sense and doesn't make me sound like a jackass.
 
Reply
Old Sep 19, 2008 | 10:10 AM
  #13  
Neal 97 250's Avatar
Neal 97 250
Thread Starter
|
Post Fiend
Joined: Mar 2007
Posts: 9,010
Likes: 5
From: Johnson City, TN.
Actually that makes alot of sense.
 
Reply
Old Sep 19, 2008 | 10:21 AM
  #14  
Talyn's Avatar
Talyn
Hotshot
20 Year Member
Community Favorite
Joined: Oct 2003
Posts: 17,799
Likes: 103
From: Ashland City, TN
Yea, heating and cooling can cause flow rate due to the way temperatures interact with each other.
Hot always goes to cold. So, like he said, a constant temperature though something doesn't induce flow.

But with what I said before.
No matter how much boost you have, a colder denser charge will always give more power. Hence, water cooling. =)
I'm sure there is a boost/temperature ratio chart someplace.
 
Reply
Old Sep 19, 2008 | 10:29 AM
  #15  
Cuda_jim's Avatar
Cuda_jim
Post Fiend
Joined: Oct 2003
Posts: 5,903
Likes: 1
From: MICHIGAN
Originally Posted by MagKarl
Without a pressure differential across the length of a fluid conduit, you won't get any flow. The pressure drop across the IC at a given flow rate is a measure of the impedance, so less drop is desirable, but the drop is always there with fluid flow and the higher the flow rate, the higher the pressure drop. Hope that makes sense and doesn't make me sound like a jackass.
That makes sense...I think, you musta passed physics LOL
or at least hydrodynamics
 
Reply



All times are GMT -5. The time now is 11:04 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE