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alternator/volmeter problems

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Old Aug 18, 2008 | 07:57 AM
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Unhappy alternator/volmeter problems

I did most of a 12 volt conversion on my truck this weekend and I'm having a problem with the alternator or voltmeter. Not sure which. I replaced the generator with a one wire alternator. Well, I say it's a one wire but it has a plug on the back of it with one wire comming out of the plug and making a loop back in and another wire that just comes out. The alternator also has a "batt" and a grounding terminal on the back of it. I took the single wire that comes out of the plug and put it to the batt terminal of the alternator which is connected to the + side of my voltmeter. The - side of the voltmeter goes to my battery. I ran the truck and the voltmeter didn't show anything. I used a tester on the "batt" terminal and a ground and it showed 8 volts. I know it will crank out more juice when the trucks running down the road but is this normal? I've been looking through old threads and guys were getting 12 with the motor at idle.
 
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Old Aug 18, 2008 | 08:03 AM
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If it has the plug, it's not a true 1-wire alternator. Where did you get it? I'd ask them how to wire it. Yes, you should get at least battery voltage, likely more, at idle.
 
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Old Aug 18, 2008 | 08:41 AM
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I got it from NAPA. I asked the guy how to wire it and that's how he told me to do it. I'm hoping I'm just missing something simple.
 
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Old Aug 18, 2008 | 02:00 PM
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Hum. Ok, did you replace the ammeter with the voltmeter? If so they are wired diff, the ammeter is in series, all the power goes through it, the voltmeter is in parallel and just measures the battery condition. The voltmeter is wired through the ignition switch and should show 12 v. (12.5) battery condition when turned on. The self-energizing alternators (one wire, need around 1200 rpm (?) to kick in, not sure if the power supply (in and out) should come from the voltmeter, maybe 10 gauge wire to the positive side of the battery, 14 v. when charging / running?

“Being wrong keeps me humble”
 
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Old Aug 18, 2008 | 02:31 PM
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Originally Posted by newblder
I used a tester on the "batt" terminal and a ground and it showed 8 volts. I know it will crank out more juice when the trucks running down the road but is this normal? I've been looking through old threads and guys were getting 12 with the motor at idle.
You should be getting more than 8 volts for sure. Is the battery fully charged? Yes, you do get about 13.5 to 14 volts at idle but you do have to run the RPMs up some first to activate (excite) the alternator and then let it drop to idle. At least that's the way mine works. If you just start it without running up the RPMs even a properly wired voltmeter will show only battery voltage...but that should be 11-12+ volts not 8.

A voltmeter can be wired in anywhere there is a 12V source and a ground. It need not be wired directly to the alternator and/or battery.
 
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Old Aug 18, 2008 | 02:45 PM
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I ran the alternator to the + side of the voltmeter gauge and ran the - side to the battery. Is that right? I'm questioning my wiring on the gauge after reading Old F1's reply.
 
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Old Aug 18, 2008 | 02:50 PM
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Hum. Ok, did you replace the ammeter with the voltmeter? If so they are wired diff, the ammeter is in series, all the power goes through it, the voltmeter is in parallel and just measures the battery condition. The voltmeter is wired through the ignition switch and should show 12 v. (12.5) battery condition when turned on. The self-energizing alternators (one wire, need around 1200 rpm (?) to kick in, not sure if the power supply (in and out) should come from the voltmeter, maybe 10 gauge wire to the positive side of the battery, 14 v. when charging / running?

“Being wrong keeps me humble”
 

Last edited by Old F1; Aug 18, 2008 at 02:57 PM. Reason: opps, sorry for double post, net real slow here today!
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Old Aug 18, 2008 | 02:50 PM
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That would work...
 
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Old Aug 18, 2008 | 02:58 PM
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Originally Posted by Old F1
Hum. Ok, did you replace the ammeter with the voltmeter? If so they are wired diff, the ammeter is in series, all the power goes through it, the voltmeter is in parallel and just measures the battery condition. The voltmeter is wired through the ignition switch and should show 12 v. (12.5) battery condition when turned on. The self-energizing alternators (one wire, need around 1200 rpm (?) to kick in, not sure if the power supply (in and out) should come from the voltmeter, maybe 10 gauge wire to the positive side of the battery, 14 v. when charging / running?

“Being wrong keeps me humble”
I have it hooked up wrong. I'll take a look at it when I get the kids in bed tonight. Thanks a bunch.
 
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Old Aug 19, 2008 | 04:14 AM
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Originally Posted by newblder
I got it from NAPA. I asked the guy how to wire it and that's how he told me to do it. I'm hoping I'm just missing something simple.
That's pretty shakey!

I'd go back to him and tell him you need an instructions diagram.

If he doesn't have one, tell us the manufacturer of the alternator, and maybe someone here has put one in before. I have a one wire on my truck. But it was obviously converted from a standard alternator because it still has all the original posts - only one of which is used at this point. Mine is from "Tuff Stuff" and I still have the wiring instructions from it.

So, let us know.

J!
 
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Old Aug 19, 2008 | 09:28 AM
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Originally Posted by Julies Cool F1
That's pretty shakey!

I'd go back to him and tell him you need an instructions diagram.

If he doesn't have one, tell us the manufacturer of the alternator, and maybe someone here has put one in before. I have a one wire on my truck. But it was obviously converted from a standard alternator because it still has all the original posts - only one of which is used at this point. Mine is from "Tuff Stuff" and I still have the wiring instructions from it.

So, let us know.

J!
I took a look at the wiring again last night and saw that I forgot to ground the alternator. After that it worked fine. I still cant get the voltage gauge inside the truck to work but I checked it with a voltmeter last night and it was doing just fine. I had 12.5 volts at idle. The guy that sold it to me is a very knowledgable guy. BTW, if you're ever in Grand Forks and you need parts for one of these old trucks, NAPA is the way to go. The guys behind the counter know their stuff. Everywhere else (Checkers, ect.) seems to have younger kids in there that like the rice burners. Anyway, enough of that.

I'm wondering if I may have destroyed my voltage gauge wiring it up wrong the first time.
 
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Old Aug 19, 2008 | 11:36 AM
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Well, that sounds better, grounding stuff works.

Can you run it up to 1500 rpm and get 14 volts out of it?

I doubt it hurt your gauge - question again is do you have a VOLTS gauge or an AMPS gauge? Are there numbers on it or does it just have a "+" on the right and a "-" on the left.

I'm sure there are experienced mechanics in lots of different stores - not to discount that. But there is an old expression that I can't help wonder was coined for auto and truck electrical work: "When in doubt, read the instructions."

J!
 
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Old Aug 19, 2008 | 11:43 AM
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Originally Posted by Julies Cool F1
Well, that sounds better, grounding stuff works.

Can you run it up to 1500 rpm and get 14 volts out of it?

I doubt it hurt your gauge - question again is do you have a VOLTS gauge or an AMPS gauge? Are there numbers on it or does it just have a "+" on the right and a "-" on the left.

I'm sure there are experienced mechanics in lots of different stores - not to discount that. But there is an old expression that I can't help wonder was coined for auto and truck electrical work: "When in doubt, read the instructions."

J!
I have a volts gauge. The needle doesn't move a bit when I hooked it up. Maybe I just got a bad one?

Now.......tell me more about this "instructions" thing. They really do exist?
 
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Old Aug 19, 2008 | 01:13 PM
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Originally Posted by newblder
I have a volts gauge. The needle doesn't move a bit when I hooked it up. Maybe I just got a bad one?

Now.......tell me more about this "instructions" thing. They really do exist?
MEN!

(giggle)
J!
 
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Old Aug 19, 2008 | 01:52 PM
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Originally Posted by Old F1
Hum. Ok, did you replace the ammeter with the voltmeter? If so they are wired diff, the ammeter is in series, all the power goes through it, the voltmeter is in parallel and just measures the battery condition. The voltmeter is wired through the ignition switch and should show 12 v. (12.5) battery condition when turned on. The self-energizing alternators (one wire, need around 1200 rpm (?) to kick in, not sure if the power supply (in and out) should come from the voltmeter, maybe 10 gauge wire to the positive side of the battery, 14 v. when charging / running?

“Being wrong keeps me humble”
This was great advice so I'm going to carry it down. If you are running a wire from the alternator to the back of the gauge, then from the gauge to the battery, it is hooked up as if it were an AMP gauge - not a volt meter. Since it's a volt meter, I have to assume it's aftermarket. It might just be easier to get a new one and hook it up in accordance with the instructions (ouch there's the "I" word again) to make sure it's wired right or for that matter, works at all.

J!
 
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