Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

d66 Diagnostic help

Thread Tools
 
Search this Thread
 
Old Aug 1, 2008 | 06:35 PM
  #1  
bnine's Avatar
bnine
Thread Starter
|
Senior User
Joined: Aug 2006
Posts: 107
Likes: 0
d66 Diagnostic help

I just finished a d66 and 17 degre hpop from terminator install.

Im only boosting 15lbs max, wound out at 3k rpm.

I have lots of fuel, and the dp tuner is working properly. Jody hasnt re tuned it for the new pump or turbo.

Setup is DIY stage ones, 3.5" dp to straight, DP tuner, 6637 intake, d66 turbo, 99 intercooler.

Boots seem tight, Im at a loss as to what might be going on.

Any help would be greatly appreciated.

Thanks
 
Reply
Old Aug 1, 2008 | 08:03 PM
  #2  
rtxcoon's Avatar
rtxcoon
Junior User
Joined: Aug 2007
Posts: 66
Likes: 0
Originally Posted by bnine
I just finished a d66 and 17 degre hpop from terminator install.

Im only boosting 15lbs max, wound out at 3k rpm.

I have lots of fuel, and the dp tuner is working properly. Jody hasnt re tuned it for the new pump or turbo.

Setup is DIY stage ones, 3.5" dp to straight, DP tuner, 6637 intake, d66 turbo, 99 intercooler.

Boots seem tight, Im at a loss as to what might be going on.

Any help would be greatly appreciated.

Thanks
so if read correctly, you were making more boost before the turbo and pump install?

if so, seems to me you might have a boost leak? up-pipes, donuts?
whats your hpop pressure? can you pull codes?
15psi, to me, at 3k rpm is like stockish numbers at wot...
did you get the IPR and associated wires, brass nut, etc installed correctly?wierd problem, would like to know the fix myself...
 
Reply
Old Aug 2, 2008 | 02:47 PM
  #3  
Welk49's Avatar
Welk49
Senior User
Joined: May 2008
Posts: 484
Likes: 0
From: Osceola, IN
check all your hoses, and up pipe gaskets. I have the D66 with Stage 2's and TW tunes and I can hit 35-40.
 
Reply
Old Aug 4, 2008 | 02:14 AM
  #4  
bnine's Avatar
bnine
Thread Starter
|
Senior User
Joined: Aug 2006
Posts: 107
Likes: 0
Thanks for the feedback guys.

So far the boots are good. I am going to check the up pipes, and scan for codes next.
 
Reply
Old Aug 4, 2008 | 03:11 AM
  #5  
RubberDuck's Avatar
RubberDuck
Logistics Pro
Joined: Jul 2001
Posts: 4,137
Likes: 41
From: Marble Falls, Texas
Club FTE Silver Member

Did you put the map line back on?
 
Reply
Old Aug 4, 2008 | 05:03 AM
  #6  
FARM69's Avatar
FARM69
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
Originally Posted by RubberDuck
Did you put the map line back on?
X2... Sounds like the map is not not hooked up making it go into the default setting.

If you have a boost leak your egt's would be crazy high in those high settings with all that fuel.
 
Reply
Old Aug 4, 2008 | 11:32 AM
  #7  
bnine's Avatar
bnine
Thread Starter
|
Senior User
Joined: Aug 2006
Posts: 107
Likes: 0
I'll check the map.

The egts are retarted. I cant get half way through a gear at more then half throttle without hitting 1200 on the higher settings. Im even getting smoke on my 8k tow, but temps are manageable at least.
 
Reply
Old Aug 4, 2008 | 11:53 AM
  #8  
secondarychaos's Avatar
secondarychaos
Posting Guru
Joined: Feb 2008
Posts: 1,526
Likes: 1
From: Grass Valley, CA
Ya, I'm running stock and can inch above 15psi. i would think you could hit 28-30...
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Old Aug 4, 2008 | 04:54 PM
  #9  
FARM69's Avatar
FARM69
Postmaster
Joined: Jan 2004
Posts: 3,207
Likes: 0
From: Kearney, Nebr
There is definitely something wrong. The map could be in wrong place, but its going to give you those high of egts. I'd start looking for boost leaks. Are you running an intercooler?
 
Reply
Old Aug 5, 2008 | 12:39 AM
  #10  
bnine's Avatar
bnine
Thread Starter
|
Senior User
Joined: Aug 2006
Posts: 107
Likes: 0
Im am running an IC. 99 with all banks pipes. So far I've been through all the IC pipes, and spider connections. Those have check out good.

I took a surface look and shake on the up pipes, and those seem good as well.

Map is all hooked up.

I pulled codes, and truckload.

1 cam position sensor (bank 1) code.

2 ICP codes

2 EBPV codes.

Im going to do some errands with the truck tomorrow with the stock programing and pull codes again.

I'll post back with exact codes and descriptions after I elimate the tuner tomorrow.

It does seem like I can hear a wheez. I suspected it was a connection, so of course I checked there first. Maybe instead my epbv is sticking or something along those lines? That would choke it out wouldnt it?

Thanks agian for the help guys. I leave for a 700 mile trip in two days, pulling 16,000lb. This is killing me....lol
 
Reply
Old Aug 5, 2008 | 02:32 AM
  #11  
RubberDuck's Avatar
RubberDuck
Logistics Pro
Joined: Jul 2001
Posts: 4,137
Likes: 41
From: Marble Falls, Texas
Club FTE Silver Member

Now we're talking. That would definatly send the egt's through the roof, and make poor power and boost.

Maybe clean the EBP sensor line off the passenger head to the sensor.
 
Reply
Old Aug 5, 2008 | 11:55 AM
  #12  
bnine's Avatar
bnine
Thread Starter
|
Senior User
Joined: Aug 2006
Posts: 107
Likes: 0
I'm looking, but can't seem to find it. The passenger head?
 
Reply
Old Aug 5, 2008 | 06:07 PM
  #13  
RubberDuck's Avatar
RubberDuck
Logistics Pro
Joined: Jul 2001
Posts: 4,137
Likes: 41
From: Marble Falls, Texas
Club FTE Silver Member

The line comes off the front (twards the radiator) of the passenger side exhaust manifold and runs up to the top of the HPOP res. It should be hanging on the back side of the res. Or I think the 97's mount on the HPOP gear bolt access plate behind the water pump pulley. It's a hard line that sometimes gets plugged with soot.
 
Reply
Old Aug 6, 2008 | 01:21 AM
  #14  
bnine's Avatar
bnine
Thread Starter
|
Senior User
Joined: Aug 2006
Posts: 107
Likes: 0
Thanks Duck.

Mines a 95 so, should be in the described spot. I'll check it out.
 
Reply
Old Aug 7, 2008 | 05:33 AM
  #15  
bnine's Avatar
bnine
Thread Starter
|
Senior User
Joined: Aug 2006
Posts: 107
Likes: 0
Originally Posted by RubberDuck
It's a hard line that sometimes gets plugged with soot.
Nice call. It was plugged pretty much solid. Should be up and running tomorrow just in time for the big trip.

Thanks again. That was a huge help.
 
Reply



All times are GMT -5. The time now is 03:14 AM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE