Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Fuel leak - advice needed

Thread Tools
 
Search this Thread
 
Old Jul 25, 2008 | 10:01 PM
  #1  
rgconway's Avatar
rgconway
Thread Starter
|
Freshman User
Joined: Mar 2007
Posts: 30
Likes: 0
Fuel leak - advice needed

Hello, just pulled into hotel in Harper's Ferry WV for the night and noticed a fuel leak. Slow dripping off bellhousing, best I can see from below with poor light is it's coming from rear of left (d/s) cylinder head area. Fuel lines look dry from below. Can't see anything from up top (didn't pull anything apart).

We're 300mi from home, but have a full set of tools etc. Any advice on likely sources or best way to locate leak? Looks close to exhaust header, so I don't want to drive too far (if at all).

Any thoughts on a good local shop would be appreciated also. Near Charles town, Summit Point, etc.

Thanks in advance. Cheers,

Bob

2002 F350 7.3, 6sp, 4x4, dually, 60k miles
 
Reply
Old Jul 25, 2008 | 10:21 PM
  #2  
greedy737's Avatar
greedy737
Elder User
Joined: Sep 2007
Posts: 895
Likes: 0
From: Lenhartsville PA
May be the fuel line on the back of the head is leaking, may be lose or cracked. I thought someone talked about it it an earler post, can't remember! And wecome to FTE....
 
Reply
Old Jul 26, 2008 | 07:11 AM
  #3  
ron's power stroke's Avatar
ron's power stroke
Post Fiend
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2006
Posts: 9,714
Likes: 2
From: White Mnt's,New Hampshire
look down into the valley of the motor.if there is a leak up top..it will pool and then spill out a weep hole in the back of the motor on the passanger side and drip down from there...if there is a pool..check around your filter cover for wet spots...if thats ok it could the drain vlave on the back of the fuel bowl..here is a how to on that
Separator Valve Rebuild

there is also two 1/4 inch lines off of the fuel bowl (standing in front of truck it is on the left side of the bowl down low) one will go to the driver side head up front.. the other goes to passanger side rear of the head..look for a leak at the bowl..

if the valley is dry then i would say its the 1/4 inch fuel line going into the back of the passanger side head.. mine would only leak after it warmed up a bit but you can see from under the truck...if it leaks the o ring part # from IH is 685158c1... when you put this back together..do not tighten tight..its rubber and you can trash it fast..tighten till you feel it hit the o ring... then give it just a little more to make it seal....
 
Reply
Old Jul 28, 2008 | 11:01 AM
  #4  
rgconway's Avatar
rgconway
Thread Starter
|
Freshman User
Joined: Mar 2007
Posts: 30
Likes: 0
Fuel Leak - found, fixed

Thanks to all for the advice. The 1/8" pipe plug at the rear of the left head was weeping fuel...a 1/2 turn tightening stopped leak. Now home, will remove plug and replace and reseal.

Is this common? Should I be worried about the condition of the threads in the head? Anyone know if the plug is iron or brass? Thanks.

Bob

2002 F350 7.3, 6sp, 4x4, dually, 60k miles
 
Reply
Old Dec 20, 2008 | 12:14 PM
  #5  
rahuggin's Avatar
rahuggin
New User
Joined: Sep 2008
Posts: 13
Likes: 0
From: akron
where else can i find these viton o-rings besides ebay, or if there is some on ebay, what to search for. thanks
 
Reply
Old Dec 20, 2008 | 12:29 PM
  #6  
guzzle92's Avatar
guzzle92
Fleet Mechanic
Joined: Feb 2005
Posts: 1,797
Likes: 1
From: Northern Colorado
Originally Posted by rahuggin
where else can i find these viton o-rings besides ebay, or if there is some on ebay, what to search for. thanks
Boy, That's a good question..... anybody got a guess???????????

Do a Google search "Ford diesel o'rings" and you should get some hits.
 
Reply
Old Dec 20, 2008 | 12:45 PM
  #7  
empiretc's Avatar
empiretc
Lead Driver
20 Year Member
Joined: Dec 2003
Posts: 5,250
Likes: 42
Pop has the info on the o-rings you can get at home depot or just about any other hardware store.

They are a quick temp fix until you can get the oil resistant ones in there.
 
Reply
Old Dec 20, 2008 | 01:21 PM
  #8  
zx250's Avatar
zx250
Of the next Riffraff East
Joined: Oct 2004
Posts: 8,679
Likes: 2
From: Concord NC
Club FTE Gold Member
Best place I know to get o rings it the place listed in my signature. I hear he's a great guy to deal with.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Dec 20, 2008 | 03:05 PM
  #9  
rahuggin's Avatar
rahuggin
New User
Joined: Sep 2008
Posts: 13
Likes: 0
From: akron
thanks for the info, i appreciate it!
 
Reply
Old Dec 20, 2008 | 03:11 PM
  #10  
just another truck's Avatar
just another truck
Hotshot
15 Year Member
Photogenic
Photoriffic
Liked
Joined: Feb 2007
Posts: 10,499
Likes: 10
From: Sterling Heights,Mi
Grainger, Motion Ind.. Look for a place local that does Hydraulic cylinder rebuild, if they dont have them, they can point you to some one..
 
Reply
Old Dec 20, 2008 | 03:44 PM
  #11  
F350-6's Avatar
F350-6
Post Fiend
Joined: Mar 2007
Posts: 26,966
Likes: 50
From: Texas
Originally Posted by empiretc
Pop has the info on the o-rings you can get at home depot or just about any other hardware store.

They are a quick temp fix until you can get the oil resistant ones in there.
Pop has a list of sizes that includes the type of material needed, but Home Depot etc. will typically not have the Viton o-rings. If you start just putting Buna rings in some locations, the leak will re-appear in short order. Other times, like his end plug repair, you can get by with the HD version, but that had to do more with the lock tite than the O-ring according to Pop.

Originally Posted by zx250
Best place I know to get o rings it the place listed in my signature. I hear he's a great guy to deal with.
I've heard that guy knows his stuff. He's really good at "how to" instructions with pictures.
 
Reply




All times are GMT -5. The time now is 10:24 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE