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I have a 1992 F150 2WD with about 115k on it. Today, I took off from a stop sign and suddenly felt a loss of power and a screeching noise. About 10 seconds later I smelled a strong burning smell. I got off the road as quick as I could and when I opened the hood the A/C compressor was smoking through the clutch mechanism. There also appeared to be small metal shavings on the clutch. I was running defrost which I think cycles the compressor. Do compressors just seize suddenly? I let it sit for awhile and then started it without any climate control on and it ran fine. The clutch was not engaged. Could this be caused by lack of lubrication in the A/C system? The system never did cool very well so maybe it has a leak. Any sugesstions/comments? Thanks for any help.
Your whole A/C system is now toast. I am not sure exactly what compressor you have but ford compressors in general are known for "black death" they burn up the seals inside and a black goo ends up throughout the whole system which requires numouous flushing to get out. Often times the whole system is replaced (which wouldnt be a bad idea when you see the price of R-12 that your truck uses)If i were you i would try to disconnect the wireing harness from the compressor so you will be able to operate the defrost without cycling the compressor. Im not an expert on A/C but try going to
http://aircondition.com
the guys there know their stuff.
[updated:LAST EDITED ON 21-Feb-02 AT 06:10 PM (EST)](For future references)
I had a similar experience with compressor siezure and smoking; hot enough to melt the serpentine belt.(~150K) The system fails due to lack of lubrication and unfortunately, there is no way to tell how much oil resides in the A/C system. Mine had been recharged over the years approx. 5 times with R-12 by supposedly reputable service centers. Thinking back, I would be willing to bet not once did they add any additional oil to the system.
After the failure, I tore down the entire system to convert to R-134a and found the only item in that truly needed replacing was the orifice tube. I flushed out the condensor, put in new o-rings, orifice tubes, fan clutch and new compressor. Still using the old hoses with the built in muffler and everything still working well after 16 months. In my estimation, the R-134 works just as well as the R-12 for most situations. The only place I see a noticeable difference is during slow, stop-and-go driving situations.
Some models Ford actually recommends replacing condensor due to black Teflon goo from comp. burnout.At the least remove cond & have flushed@ radiator shop.Orifice keeps evaporator clean.Flush it & the lines,replace comp,orifice,accumulator,evacuate, add oil&charge.The Ford dealer has a neat flush machine but that is a pricey option.