HPOP resivior problems
https://www.ford-trucks.com/forums/6...heeseland.html
Someone has a good exploded view that was posted before, but I can't find it now.
During initial start or cold start, the high-pressure oil pump (6600) receives unfiltered oil from the left side valve lifter oil gallery through the anti-drain back check ball valve. Once the engine starts or during warm engine starts, the check ball closes and the high-pressure oil pump receives filtered oil from the high-pressure oil pump reservoir. The high-pressure oil pump pumps the oil under extremely high pressures 4,115-20,577 kPa (600-3,000 psi) through the left and right side high-pressure supply hoses to the high-pressure oil rails (integral to the cylinder heads). Once in the oil rail, the oil is fed to the fuel injector bores through four oil feed galleries drilled and machined in the cylinder head. The high-pressure oil then actuates the fuel injectors.
1) Verify there are no external oil leaks in the HPOP reservoir or fittings which could cause your low oil condition.
2) There is a check valve in the head, but it is more of a back pressure device, and I'm not sure it would cause a drain back.
3) The reservoir to front cover oring, or reservoir to HPOP gasket can leak and either drain the oil into the valley or back down the front cover.
4) The HPOP can have an internal leak that will allow oil to flow through the pump and back into the front cover.
5) Broken pieces such as the stand pipe inside the reservoir could allow a drain back, but i've never heard of anyone experiencing this problem.
6) The internal drain associated with the IPR, or possibly the IPR itself could cause this problem (see attached link on HPOP)
Again, this is all just info I've gathered since I've been hanging around here. We all know a low HPOP oil level is a bad thing, but there doesn't seem to be a good explanation of what to do about it, so I've done what research I can. Here are a few links that may help, or will at least keep you busy with some reading.
Diesel-Central.com the technical source for Diesel Truck information, Truck Pulling, and Drag Racing (has a nice view of a disassembled HPOP with some good info.
FDDTS - Tech Publications scroll to the bottom of the page and click on the technician HPO guide
Sorry I don't have a better explanation for you, but I would start with measuring how much oil you have to put back in to the HPOP reservoir so you have an idea of how big of a leak you're trying to chase down. Please let us know how much oil leaks out over what period of time, along with any progress you make on this. I'm really interested to see what you find.
Sorry for the long post if it turns out to be a waste of time.
This of course does not explain how some folks have fixed this malady with a new 1 way valve/check ball replacement. Perhaps it never really got fixed, or there was a problem getting oil there in the first place.
Trending Topics
Ford Trucks for Ford Truck Enthusiasts


sorry for the hijack but I need some help on getting that fixed and it might help you out too since my valley doesnt look like theres a lot of oil in it untill you stick a finger in there and pull it out covered in oil.Edit. the tool is for removing the lines and not the orings, just to make that clear. I gotta get the lines off to get to the orings.
Okay, If I was to slow sorry for the double post.
Robin, It the drawing it looks like the anti drian is behind the resivior. Is that what is under the screw that the ratchet fits in, under the hpop?
Rick, When I went to the dealer to get a drawing and part numbers one of the techs also said the injector orings. How would I check to see if that is the problem? I am guessing I would need to pull the injectors, but am wondering if there are any other symtoms before I do something like that. Can you replace just the orings on the injectors?


sorry for the hijack but I need some help on getting that fixed and it might help you out too since my valley doesnt look like theres a lot of oil in it untill you stick a finger in there and pull it out covered in oil.Edit. the tool is for removing the lines and not the orings, just to make that clear. I gotta get the lines off to get to the orings.
I did mine on the side of I 80, and used this.







