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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Transfer Case Heads Up

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Old May 29, 2008 | 06:19 PM
  #1  
sconut1's Avatar
sconut1
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From: Edmonton, AB
Transfer Case Heads Up

Last week, I wasn't all that happy after shifting my truck (with a newly re-built C6 Transmission) into reverse and hearing my truck make a terrible grinding sound with no reverse movement.

I took it back to Aamco where I had the tranny rebuilt. After they looked it over, it turned out not to be the transmission at all, but the transfer case. Apparently this happened:

http://www.technicalevolution.com/borg1356.htm

So, they're rebuilding it for me. Not something I was pleased to need to have done. I think it was failing for awhile, but for the life of me, I couldn't figure out what the heck was going on. I'd get a howling sound, which went away, and would come back again from time to time. It didn't matter if I was in 4X4 or not.

So, I guess if you have a weird howling sound that appears to be driveline, and you can't diagnose it, this is something to think about. Also, according to the article above, apparantly it's a good idea to take apart these transfer cases every 100,000 mi and inspect the front case 1/2 and then re-seal the unit. Apparently, it's not real expensive to have done, but it may save you a big repair bill later.

BTW, if anyone is in the Edmonton AB area, and you need transmission work, Aamco on the west end is just fantastic to deal with.
 
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Old May 30, 2008 | 09:44 PM
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FordGP
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You're right, this is a good thing to check out.
I ran into this in my '88 when I was tracking down my driveline slop. I'd planned to replace a stretched chain only, but found that one of the lugs inside was nearly gone. I couldn't find anyone to weld it up around here at the time, so I made my own "stop", which has worked fine.
 
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Old May 30, 2008 | 10:05 PM
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danr1
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<i>I made my own "stop", which has worked fine.</i>

Sounds like the better fix anyway. Rework the stop so it can't happen again with or without them lugs on the case.
 
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Old May 30, 2008 | 11:06 PM
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FordGP
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From: UP of Michigan
Yep, I think it was the better fix. Mine is now a small steel "stop", so I'm not worried about that wearing out. I had to bolt the "stop" to the case, which meant drilling a hole and sealing with RTV. I'm ok with that, though I know some would not be..
 
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Old May 30, 2008 | 11:16 PM
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sconut1
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From: Edmonton, AB
I was looking around on the 'net and I've heard about your fix, about bolting a stop to the case, and then sealing. It's supposed to be a perfectly good fix. If I'd known about that, I'd have asked the shop to do that instead of replacing the front 1/2 af the case because the front 1/2 of the unit is around $300.00. Oh well, live and learn.
 
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