I'm a sandblasting fool...
It's finding a bunch of hidden things, that are going to need attention, some more than others.
Found out that underneath the cab, towards the rear, looks like swiss cheese! Doesn't look like an "easy" fix, but do-able. Just not sure how far I'll go with it, though. If I get that involved, it's a step closer to "restoration" than a huge "re-do".
On the good side, I received my front cab corners yesterday. Man, they are NICE!! Got them from Northern Classic Trucks. They were recommended on another thread about cab corners. The curves are just right, and look like a very precise fit. Now, when I can afford Reamer's rear cab corners, I'll be set.
Tomorrow, finish blasting the cab, and start on the frame. Took two weeks off, want to get the cab, bed, and frame blasted and in primer, except the frame, which will have chassis saver paint applied.
Some vacation!!
R
Keep up the good work.
I hate sand blasting. I spent two summers sandblasting trucks, trailers and buses. It seemed if it was above 80º we'd sandblast and if it was below 40º we'd pressure wash the trucks. If I was lucky I'd get to pressure wash the truck then sandblast it, oh what fun! That's why I recommend finding someone to do the bigger jobs like frames and wheels.
I personally think blasting is the best way to find out what needs to be done. If the metal can't hold up to blasting then it needs to be repaired or replaced. I know what you're going through. I know once I get the panel in running order and start tearing it apart to paint I'm going to find a lot of stuff that I can't see now. My F-4 was suppose to be a quickie but once I got into it I just couldn't pass over the problems I found.
Post some pictures if you get a chance, remember, we all like pictures

There's 2 layers there, going to have to replace the underneath layer...here's what I found outside, under 1/2"+ of bondo, and a piece of steel pop-riveted to the back end:



Thus, the saga begins!!

R
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Roger's Bodywork
Bob - here's a few pics of the holes I found:



They're pretty well confined to that area. Not an easy fix, but I've done worse!!
R
Ford Trucks for Ford Truck Enthusiasts

Nice, eh?? Just can't beat them stripes, can you?? Sorta looks like

R
I replaced my front cab corners (mounts) with the pieces that I believe you bought. They were a decent fit. I was glad to be able to get them. They did not have them years ago when I first contemplated doing the floor.
Rodger, If you get to the point where you think you might want to remove that rear cab beam, the one across the back of the cab?, you should be able to get it made up locally...again, alot of plug-welding, ..I think we know where your going with this project now...LoL!
Looks like you hit the jack pot of rust!
What are you trying to achieve? Show, daily driver or in between? If the rest of the area is strong you could clean it up as best you can and then coat it with something like POR-15. I think we talked about Frame Saver, I'm sure it would do the same. If you want better I see a lot of work ahead for you.
I think I'm going to jump to the frame, while I ponder what to do. Figure I'll at least get it to the point I can prime most of what I've got cleaned off, so I don't start rusting in OTHER places, and when I get the frame in "Chassis Saver", get the bed blasted and in primer, THEN contemplate repairs to the cab. The worst of it is, I passed on a cab that was totally, and I mean TOTALLY shot, except for the back end. If I had seen what I found then, I would have gotten the cab. Hindsight and foresight...
My biggest problem is that I do every thing 100% alone. NO help whatsoever. So it's always a bit more difficult. In one of the photos, you can see the little "dolly" I made - I pick up the front and roll it around like a wheelbarrow. But, after moving it 15 or 20 times yesterday, to clean up sand, today I can feel every muscle in my arms, legs and back, except the ones that have no feeling left!
Thanks all, I'll keep the list posted...
R








