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Header clearance on frame

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Old May 13, 2008 | 10:28 AM
  #1  
OrangeJuice's Avatar
OrangeJuice
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From: Western Washington
Question Header clearance on frame

Hi everyone,

Just wondering if anyone else has had to cut a small notch in the frame on the passenger side to keep the header from rubbing. A few years back when I installed headers, I noticed the header was very close to the frame, but not touching it. I used a small grinding wheel and matched the size and shape to the factory cut-out on the drivers side frame. I hear the Mopar guys when they have clearance issues simply heat-up the headers and hammer flat spots on them reducing diameter and restricting flow.

Anyone else experienced this?

Thanks
 
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Old May 13, 2008 | 12:37 PM
  #2  
F250army45d's Avatar
F250army45d
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From: dallastown pa
Yeah had to cut like a 3/4 notch to an inch on my passenger side to get every thing to fit correctly.
 
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Old May 13, 2008 | 01:20 PM
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bigperm2
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Joined: Jan 2004
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From: denver
on my 78 f250 4x4, I would have had to notch the frame for hooker headers. But I sent them back and got a set of headmans, and they fit fine without notching. My '73 F100 2wd with a 428, didnt require notching on the set of headmans I had.
 
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Old May 14, 2008 | 10:54 AM
  #4  
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Hyperactive460
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From: Ilion Herkimer
i installed l&l headers on my 460 in my 78 f-250 and yes i had to notch the frame just a bit for the one tube, maybe like 3/4 of an inch.
 
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Old May 14, 2008 | 11:56 AM
  #5  
Blue Bomber's Avatar
Blue Bomber
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From: Memphis, TN
ive seen some headers with the dents put in them to clear the frame. i dont think they hurt performance that much, at least not on a street car. they modify the headers so if they want to go back to stock they dont have a nasty cut in their frame
 
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Old May 14, 2008 | 12:06 PM
  #6  
psquare7575's Avatar
psquare7575
Fleet Mechanic
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Joined: Feb 2006
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From: MA
I need to clearance my passenger side crossmember less than 1/4", it just barely rattles enough to be annoying.
 
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