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E40D to a ZF

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Old Apr 28, 2008 | 08:41 PM
  #1  
Sharpshooter77's Avatar
Sharpshooter77
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Question E40D to a ZF

Hey everyone, My truck that I have now have a orginal E40D tranny with a 194,500 onit. The truck is a 1993 F-250 4x4, 7.3 IDI. I was thinking about swaping in a ZF standard transmission, Becasue I really don't like the E40D's, Also the E40D that is in it know feels like its on its way out, I not really sure if I want to spend the money for a rebuild on it, I rather have a standard tranny in there instead, So has anyone ever done this before. Whats involded other than swaping out the tranny and adding in the clutch parts, I like my truck and would like to keep it for a long while. Let me know.

Thanks


Shane
 
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Old Apr 28, 2008 | 11:31 PM
  #2  
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stevilknevil
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From: eaton ohio
you will have to hang a new clutch pedal assembly for starters.then get a master/slave cylinder,manual flywheel,and thats where my brain runs out
 
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Old May 12, 2008 | 10:36 PM
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mrblonde108
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From: Wheeling WV area
How does a e40d work on a idi. I know an idi is non computer. So is there a seperate computer for transmission??
 
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Old May 12, 2008 | 10:38 PM
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starmilt
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From: Faibanks Ak.
Daviv 85 has one in his pickup.
 
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Old May 18, 2008 | 12:24 PM
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bart f-350
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@ mr Blonde,

IDI is a non comp engine, but for the E4OD there is a separate comp. with all the sensors at the engine etc.

good luck, Bart
 
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Old May 18, 2008 | 01:16 PM
  #6  
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You will need drive shafts. Had it done on my truck. If you use the single mass flywheel it will make a horendous racket kind of sounds like gravel in a cement truck. Brutal Offroad did my conversion and it was a class act.
 
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Old May 22, 2008 | 09:45 AM
  #7  
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Hamberger
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From: Ladner, British Columbia
Automatic or Manual

You really need to think hard as to whether you want an "automatic" or "manual" truck.

I got both and even with all the crap I went thru to get my automatic to run properly, at the end of the day I find myself driving my automatic more that my standard these days. I do a lot of city driving and I get a sore left knee from all that clutching after a few hours.

Remember, you never know what you had until it is gone.

Seb...
 
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Old May 22, 2008 | 11:20 AM
  #8  
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David85
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From: Campbell River, B.C.
Originally Posted by Sharpshooter77
Hey everyone, My truck that I have now have a orginal E40D tranny with a 194,500 onit. The truck is a 1993 F-250 4x4, 7.3 IDI. I was thinking about swaping in a ZF standard transmission, Becasue I really don't like the E40D's, Also the E40D that is in it know feels like its on its way out, I not really sure if I want to spend the money for a rebuild on it, I rather have a standard tranny in there instead, So has anyone ever done this before. Whats involded other than swaping out the tranny and adding in the clutch parts, I like my truck and would like to keep it for a long while. Let me know.

Thanks


Shane
If your transmission is still in working order, there may not be much wrong with it internally and a rebuild with a few upgrades may not cost as much as swapping to a ZF5 speed (swaps like that will nickel and dime you all the way). The E4OD can be built as strong as any other transmission out there.
 
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Old May 22, 2008 | 08:05 PM
  #9  
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topgunn
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From: columbia river gorge
I swapped mine over to the 5spd last summer. The trans are different lengths (about 5",s) so both front and rear driveshafts are needed. Look for a donor truck if you decide. I went with the SMF and my trans doesn't sound as bad as most guys say about theirs. The only odd thing that I ran into was the vacuum switch on the pedal assy. I reworked the old one and no problem. The switch was part of the cruise control system. Hope this helps. I love my 92 F350 crewcab but was tired of problems with the E4OD, it has 335,000 on it and I plan to run it until either I drop or it does. I'm 68 so I think the truck will still be going after me.
 
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