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Old Apr 13, 2008 | 06:59 PM
  #1  
Brads77f150's Avatar
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Home built box covers

Hi all, just wondering if anyone built their own tonneau covers? I am having a heck of a time finding one so I am looking for ideas or suggestions on how to make one.
 
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Old Apr 13, 2008 | 07:05 PM
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You will have to talk to Sherm, I know he built one for his '02 screw!!
 
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Old Apr 13, 2008 | 08:11 PM
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Did he really? I didn't know that. That's actually pretty cool.
 
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Old Apr 13, 2008 | 08:51 PM
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yeah i did. should be some pics of the construction in my gallery, if not i'll take some and try to make a diagram of how i went about it. i'll be doing another one for the '83 but a little different this time i think.
 
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Old Apr 13, 2008 | 09:39 PM
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I made mine for my truck also. Mine aren't as nice as sherms, I just rivited some aluminum channel and angle to the edge of the box and slide the plywood in. The front of the box you need to use channel and at the back of the box you can use the channel. Because the box isn't square you have to becareful when cutting the plywood for the back piece.
 
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Old Apr 13, 2008 | 09:40 PM
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Sherm did it and i bet he did a marvelous job since he is a carpenter by trade
 
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Old Apr 13, 2008 | 09:41 PM
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i found the shape of the box to be a pain as well. funny... i thought it was only the s'crews that had the weird box shape...

thanks for the kind words Dustin!!
 
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Old Apr 13, 2008 | 10:12 PM
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Yeah sherm yours turned out really nice!

I would like to see one that was flush with the top of the box Wouldnt hold much rain out, but sure would look neat!
 
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Old Apr 14, 2008 | 12:19 PM
  #9  
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Originally Posted by preppypyro
Yeah sherm yours turned out really nice!

I would like to see one that was flush with the top of the box Wouldnt hold much rain out, but sure would look neat!
That is the way mine is and it keeps things pretty dry. Which really surprised me.
 
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Old Apr 14, 2008 | 01:33 PM
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your channel steel was a good idea. the channel would catch most of the water and tunnel it towards the back of the box... now you need a bit of tubing to drain it out.
 
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Old Apr 14, 2008 | 07:23 PM
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Just an update, I did a little thinking and came up with a design. I will have pics tomorrow or Wednesday when its all done.
 
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Old Apr 14, 2008 | 08:11 PM
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i'm looking forward to seeing what you come up with...
 
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Old Apr 14, 2008 | 09:04 PM
  #13  
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Originally Posted by 96sherm
i found the shape of the box to be a pain as well. funny... i thought it was only the s'crews that had the weird box shape...

thanks for the kind words Dustin!!
No problem anytime good luck with the home built cover there Brads77
 
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Old Apr 14, 2008 | 10:05 PM
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I always interested in ideas people come up with for the same concept.
 
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Old Apr 14, 2008 | 10:09 PM
  #15  
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My Flareside box is pretty easy to work with...it's 48" by 81" between the rails. I think after this project, I am going to put in a hardwood floor...
 
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