Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

starter help

Thread Tools
 
Search this Thread
 
Old Apr 12, 2008 | 05:08 PM
  #1  
96f-150's Avatar
96f-150
Thread Starter
|
Junior User
Joined: Jul 2004
Posts: 95
Likes: 0
starter help

2002 F-250 7.3 powerstroke 4x4 automatic.

When i hit the key it just spins the starter but don't engage the flywheel. That is the starter right? can i just replace the solenoid or does the whole starter need to be replaced?

When i had my F-150 i went through a couple advance auto starters in a one year span. Finally i bought a napa starter and never had a problem after. Should i wait till monday to get a napa starter or will a advance auto be ok?

I changed a starter on an old cheby diesel once and we had to pull the exhaust to get it out. What am i looking at on this one since i can't get it in the barn and will have to do it in the driveway. Any tips or tricks from the experts?

Thanks in advance for the help this place is the best info on the net and has saved me several hours and $$$$ in the past.
 
Reply
Old Apr 12, 2008 | 05:50 PM
  #2  
DieselCamper01's Avatar
DieselCamper01
Fleet Owner
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2007
Posts: 28,306
Likes: 6
From: BLT, MN
I cannot answer all your questions but there is another thread going that talks about the starter having loose bolts. Could be that your bolts are loose enough that the starter will not engage. I do believe it will come out without removing other parts. Best of luck
 
Reply
Old Apr 12, 2008 | 05:59 PM
  #3  
96f-150's Avatar
96f-150
Thread Starter
|
Junior User
Joined: Jul 2004
Posts: 95
Likes: 0
just found this while searching. Sorry i know im suppose to do that first but im stranded so i wanted to get the post out there incase i couldn't find one with the same problems.

https://www.ford-trucks.com/forums/7...g-starter.html

Is the DB starter the way to go? If so ill order it and have it overnighted.

P.S. my batteries are brand new.
 
Reply
Old Apr 12, 2008 | 06:11 PM
  #4  
Markadeck's Avatar
Markadeck
Gone, but not forgotten
Joined: Oct 2005
Posts: 5,026
Likes: 2
From: Charlotte-Fairbanks-Bflo
I learned the hard way. Do not fool with a rebuilt. Buy a lifetime new one. Even at my age it only took me about an hour doing it out in the street. The solenoid mounted on the starter can be replaced, but real hard to find. In fact even though I knew that was all that I needed I could not figure out how to get it off and could not find one anywhere in Charlotte. So sprung for the new one, less than 200 bucks and replaced the rebuilt that I had put in just a year earlier for a little bit less than the price of a new one. Locktite on the bolts is a good idea.
 
Reply
Old Apr 12, 2008 | 06:14 PM
  #5  
dryfly's Avatar
dryfly
Elder User
Joined: Jun 2007
Posts: 853
Likes: 1
seems like its starter season.Yes your Bendix can spin without kicking out.That would be a bad solenoid.I do believe they are replaceable,but don't quote me on this.I just bought a new high torque starter from grand rebuilders.They are out in Cali.I'm in new York,I had it in three days I think.Cost with shipping was $149.If you go the high torque route you will most likely have to shave a 1/4" of the Cross member.only about 3'' long.I used a sawzall.Was very easy.This is because the High torques are huge.But what a difference when turning over.Here is their link if you are interested.You can call them and talk on the phone also.Just type powerstroke in the search are of their e-bay web site.Or as I said just call.

eBay Store - ALTERNATOR STARTER AUTO PARTS: ALTERNATOR, STARTER, ACURA
 
Reply
Old Apr 12, 2008 | 06:16 PM
  #6  
Greywolf's Avatar
Greywolf
Fleet Owner
Joined: Aug 2001
Posts: 29,941
Likes: 46
From: Drummonds, TN USA
If it's like a 6.9 starter, you need a 6" extension and a deepwell socket for the top bolt. That combination worked well on the 6.9 I had, perfect reach! I spent a while finding that out...

(That upper bolt sux!!!)
 
Reply
Old Apr 12, 2008 | 06:18 PM
  #7  
dryfly's Avatar
dryfly
Elder User
Joined: Jun 2007
Posts: 853
Likes: 1
Yep that is the combo that works best.^^^
 
Reply
Old Apr 12, 2008 | 07:02 PM
  #8  
Greywolf's Avatar
Greywolf
Fleet Owner
Joined: Aug 2001
Posts: 29,941
Likes: 46
From: Drummonds, TN USA
Aren't "INTERNATIONAL ENGINES" lovely....
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Apr 12, 2008 | 07:14 PM
  #9  
lhud's Avatar
lhud
Elder User
Joined: Dec 2006
Posts: 718
Likes: 2
From: Chattanooga, TN
Hey 96f-150,
I replaced my original starter with that NAPA NEW starter with liftetime warranty. However, the ignition terminal shorted out and blew my starter fuse. Due to the time frame, etc., NAPA did not have a replacement for the new starter, so I had to settle for their rebuilt unit to get me going.
This worked out fine, because it gave me time to order a new (not rebuilt) hi-torque ND starter from DB Electrical and keep the rebuilt for a backup.
I installed the new starter and does it ever turn over the 7.3 engine. I have a 2002 as you do. The forward end of the starter is close to the cross member, but does barely clear it. Their starter has 13 teeth which helps turn the engine over faster and will fit either the two or three bolt setup.
The cost was $138 +/-, plus $15 S&H. There is no tax if you live outside TN. I got mine in two or three days. The ignition and battery terminals are solid.
 
Reply
Old Apr 12, 2008 | 07:32 PM
  #10  
Greywolf's Avatar
Greywolf
Fleet Owner
Joined: Aug 2001
Posts: 29,941
Likes: 46
From: Drummonds, TN USA
Ya gotta have a high torque starter for that.
 
Reply
Old Apr 12, 2008 | 07:33 PM
  #11  
99whiteford's Avatar
99whiteford
Tuned
15 Year Member
Joined: Jul 2007
Posts: 338
Likes: 1
From: Barbourville Ky
Originally Posted by Markadeck
I learned the hard way. Do not fool with a rebuilt. Buy a lifetime new one. Even at my age it only took me about an hour doing it out in the street. The solenoid mounted on the starter can be replaced, but real hard to find. In fact even though I knew that was all that I needed I could not figure out how to get it off and could not find one anywhere in Charlotte. So sprung for the new one, less than 200 bucks and replaced the rebuilt that I had put in just a year earlier for a little bit less than the price of a new one. Locktite on the bolts is a good idea.

Dont know where you are getting your rebuilds.but you are dead wrong.I'm in the rebuild business and will put my rebuilt units up against anything you can buy at an autoparts store anytime.
People go to discount auto parts and buy a cheap rebuild and then b$%@^h when it quits.I have been in this business for 20+ years and have had my rebuilt units actually last longer than the originals.
As for the lifetime warranty,its not your lifetime or the trucks lifetime.its the starters If it last six months and quits they will replace it once and then your done. if replacement last 30 days and quits your out of luck.I have had several come into my business and tell me this had happened to them

96f-150 A solenoid WILL NOT cure your problem.thats the one good part you have.you have a bad starter bendix.
You will need a 6 inch extension and a 13 metric socket to get starter off.the small wire on solenoid is a 5/16 and the battery cable should be a 15 metric
 
Reply
Old Apr 12, 2008 | 07:43 PM
  #12  
Markadeck's Avatar
Markadeck
Gone, but not forgotten
Joined: Oct 2005
Posts: 5,026
Likes: 2
From: Charlotte-Fairbanks-Bflo
Originally Posted by 99whiteford
Dont know where you are getting your rebuilds.but you are dead wrong.I'm in the rebuild business and will put my rebuilt units up against anything you can buy at an autoparts store anytime.
People go to discount auto parts and buy a cheap rebuild and then b$%@^h when it quits.I have been in this business for 20+ years and have had my rebuilt units actually last longer than the originals.
As for the lifetime warranty,its not your lifetime or the trucks lifetime.its the starters If it last six months and quits they will replace it once and then your done. if replacement last 30 days and quits your out of luck.I have had several come into my business and tell me this had happened to them

96f-150 A solenoid WILL NOT cure your problem.thats the one good part you have.you have a bad starter bendix.
You will need a 6 inch extension and a 13 metric socket to get starter off.the small wire on solenoid is a 5/16 and the battery cable should be a 15 metric
I bought the rebuilt at a chain store in Fairbanks. When it quit they told me I had to return it to one of their stores. They're on the West Coast only so I was SOL. It may not have been the fact that it was a rebuilt that pissed me off, it may have been that the truck was more or less in the middle of the street and needed a starter RIGHT NOW I had no transportation so I had to have one delivered. By the time it arrived I had the old one out so did not have to worry about the $175.00 core charge.
 
Reply
Old Apr 12, 2008 | 07:49 PM
  #13  
Greywolf's Avatar
Greywolf
Fleet Owner
Joined: Aug 2001
Posts: 29,941
Likes: 46
From: Drummonds, TN USA
I expect most of the time it's the bushings for the starter shaft that are destroyed. This allows the armature contacts to be scraped.
 
Reply
Old Apr 12, 2008 | 07:54 PM
  #14  
99whiteford's Avatar
99whiteford
Tuned
15 Year Member
Joined: Jul 2007
Posts: 338
Likes: 1
From: Barbourville Ky
Markadec.I can understand your situation.And hope I didnt sound like I was flying off the handle.they are some cut rate rebuilders out there that just throw there stuff together and it gives all rebuilder a bad rap.My business is small and depends on repeat customers(hopefully not for the same unit LOL) so I must go the extra mile for my customers.units are no better than the person who put them together.
 
Reply
Old Apr 13, 2008 | 10:20 AM
  #15  
lhud's Avatar
lhud
Elder User
Joined: Dec 2006
Posts: 718
Likes: 2
From: Chattanooga, TN
Hey, after the search for a starter built in the U.S.A. I found that most (maybe 98%) of the NEW starters are built in China. However, many of the rebuilt starters are reworked here in the U.S. so I can see how some of the rebuilt starters last longer or if you go to a Starter/Alternator repair shop, the rework will likely last longer, also.
 
Reply



All times are GMT -5. The time now is 01:03 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE