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wow thousands of them... I only built a few, you da man!.. maybe it is something else causing the harsh engagement....but that wavy as you call it is the only thing I left out....So you rebuild them for a living or something, and is it common for you to leave parts out when you rebuild a trans? just wondering thats all......
wow thousands of them... I only built a few, you da man!.. maybe it is something else causing the harsh engagement....but that wavy as you call it is the only thing I left out....So you rebuild them for a living or something, and is it common for you to leave parts out when you rebuild a trans? just wondering thats all......
Yes I build transmissions for a living, since 1964 and retired from it after 40 years.
I am not sure if you are attempting to be nasty or funny with your statement of leaving out parts.
Manufacturers install some parts for customer demand or for something to brag about to increase sales that don't really work that well.
The wavy spring in the forward clutch is one.
There are shift kits used and quite often an item or items are omitted.
Modifications are made to the cooler supply and return.
Holes are drilled to enhance a shift or supply better lubrication to a certain area.
Holes are also drilled in drums to exhaust residual fluid.
As for a harsh engagement allowing too much clearance is one cause.
That's why I never go over .005 clearance per fibre plate in the forward drum.
With a forward 5 fibre drum @.005 per plate gives .025 clearance.
Increase that to .008 and you have .040.
.012 and you are at .060, nearly 1/16".
Clearance in the direct drum can and should be a bit more because of the terrific speed at which the fibre plates are spinning when in first or second.
The extra clearance there helps to prevent partial application or drag due to residual fluid in the drum.
The Ford number of the wavy spring, which was introduced in 1976.
D6AZ-7E085-B
As for slamming into reverse the omitted wavy in the forward drum has diddly squat to do with it.
In reverse the rear and direct clutch are engaged. The forward clutch adds nothing.
So why would mine slam into gear.. it does it in any gear forward or reverse. I thought it was because I took the wavy out... sorry i blew up like that, it just made sense. Learn something new everyday. I also have a 2000 stall converter I would think it would soften the engagement but it slams into drive or reverse idles about 900rpms
The Ford number of the wavy spring, which was introduced in 1976: D6AZ-7E085-B
D6AZ-7E085-B .. Forward Clutch Pressure Spring / 4 teeth in a 26 tooth blank.
--------------------------------------------------------------------------- Use before 12/15/77.
D6AZ-7E085-A .. Reverse Clutch Pressure Spring / 6 7/8" O.D. -5 21/32" I.D. / 6 waves evenly spaced.
-------------------------------------------------------------------------------------------------- Use after 12/15/77.