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Old Mar 22, 2008 | 08:32 AM
  #1  
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roger 922
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Help if you had this problem

I just experienced recent breakdowns and incompetant mechanics so I decided to take operations in my own hands. My fuel system had been fouled up due to that new low sulfer diesel fuel which eats away at the painted coating inside the fuel tank. I just replaced the tank, fuel pump anf filter , the truck now runs dependable(it used to cut out after 45 minutes) however I ended up with an engine miss. I've been informed by a friend that the sump assembly has two additional filters that are not servicable ontop of the sump screen, is this true? Is it possible that something made it to a injector and clogged it? I'm getting ready for a "for sale" sign . I'll be running fuel oil from now on, the EPA is pushing a fuel that has not been tested for its effects on fuel systems.
 
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Old Mar 22, 2008 | 09:13 AM
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Welcome to FTE, what year is your truck? Our fuel tanks are plastic, there is no paint . As far as filters inside the tank, there is none, other than the screen. Change the filter on top of the engine, could be a little water made it in the bowl.
 
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Old Mar 22, 2008 | 09:27 AM
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From his profile, he has an E-series van. I don't know about the tank, but have heard of larger trucks having trouble with the fuel tanks and the liners. As far as a miss, don't know that a fuel restriction would do that. Tell us a little more about what is causing the miss. Is it constant, only during heavy acc. or even at idle??
 
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Old Mar 22, 2008 | 09:31 AM
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From: Stroudsburg, PA
Originally Posted by zx250
From his profile, he has an E-series van. I don't know about the tank, but have heard of larger trucks having trouble with the fuel tanks and the liners. As far as a miss, don't know that a fuel restriction would do that. Tell us a little more about what is causing the miss. Is it constant, only during heavy acc. or even at idle??
Your'e on the money with it being an E line van. I notice the miss under heavy acceleration and highway driving. I guess it would be safe to say its a higher rpm miss.
 
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Old Mar 22, 2008 | 09:41 AM
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I'm not sure about additional filters in the pick up tube, buy you can disconnect the fuel line from the back of the pump and use a shot of compressed air backwards through the line to see if you can blow something out of there. If you see something on the top side of the screen then you know where you stand.

I don't think you need to worry about a clogged injector since the filter should catch anything before it makes it that far.
 
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Old Mar 22, 2008 | 10:19 AM
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Do the e-series have the same mixing chamber that the f-series have in the tank? Those filters could be clogged too.
 
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Old Mar 22, 2008 | 01:08 PM
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ohm out your injector harness, you could have a burnt wire under the valve cover, check your wiring harness were it runs across the left valve cover for chaffing. if its missing then you need a scan tool and check for codes, also run a cylinder contribtuion test to isolate which cylinder is at fault.

on a side note the farm fuel/heat oil is going to be ulsd by the end of the year. it has no "fuel system killing" effects despite what your friends tell you. if that was the case then every diesel vehicle would be on a tow truck with the same problem.
 
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Old Mar 22, 2008 | 01:58 PM
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From: Stroudsburg, PA
Originally Posted by c00nhunterjoe
ohm out your injector harness, you could have a burnt wire under the valve cover, check your wiring harness were it runs across the left valve cover for chaffing. if its missing then you need a scan tool and check for codes, also run a cylinder contribtuion test to isolate which cylinder is at fault.

on a side note the farm fuel/heat oil is going to be ulsd by the end of the year. it has no "fuel system killing" effects despite what your friends tell you. if that was the case then every diesel vehicle would be on a tow truck with the same problem.
That was stated by the owner of a local radiator shop who has recoated over 300 fuel tanks within the last year. He said that the chemical used to formulate the bio diesel with the combination of the low sulfer acts as a paint remover. I tend to believe hom after looking inside my old fuel tank.
 
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Old Mar 22, 2008 | 02:02 PM
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From: Stroudsburg, PA
Originally Posted by F350-6
I'm not sure about additional filters in the pick up tube, buy you can disconnect the fuel line from the back of the pump and use a shot of compressed air backwards through the line to see if you can blow something out of there. If you see something on the top side of the screen then you know where you stand.

I don't think you need to worry about a clogged injector since the filter should catch anything before it makes it that far.
Funny you say that. After changing the fuel tank,pump and filter the van continued to falter, stumble and stall while blowing white smoke. Only after I did just that with the line side of the fuel line did it stop and return to normal. Would a fuel supply shortage cause a higher rpm miss without any white/blue smoke while doing so ?
 
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Old Mar 22, 2008 | 02:13 PM
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From: Stroudsburg, PA
Originally Posted by DISLFVR
Welcome to FTE, what year is your truck? Our fuel tanks are plastic, there is no paint . As far as filters inside the tank, there is none, other than the screen. Change the filter on top of the engine, could be a little water made it in the bowl.
Thank you. I'm running a 2002 E 350 super duty as my primary bread and butter work van. I have changed the engine filter several times since the New Year when this tank problem started exposing itself.
 
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Old Mar 22, 2008 | 02:21 PM
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Originally Posted by roger 922
Funny you say that. After changing the fuel tank,pump and filter the van continued to falter, stumble and stall while blowing white smoke. Only after I did just that with the line side of the fuel line did it stop and return to normal. Would a fuel supply shortage cause a higher rpm miss without any white/blue smoke while doing so ?
Yes, anytime your are trying to use more fuel than you have, it will stumble. So, if I read this correctly, you have use air to blow back through the lines into the tank and it help?
 
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Old Mar 22, 2008 | 02:38 PM
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ok, so are you running biodiesel or ulsd? biodiesel will clean the fuel system and clog fuel filters, it will not eat away the inside of your system, if thats the case then your "radiator shop owner" would also be rich after continuous relines every few months. if this fuel is strong enough to strip paint and eat away steel coating then ask him why are our injectors not falling apart? they have internal orings as well as external o-rings, why then are they not falling apart, just fuel tanks.....
 
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Old Mar 22, 2008 | 02:40 PM
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From: Belair md
i also cant see why, even if the fuel ate your tank, the truck would die after 45 minutes of driving? what did the inside of your tank look like? and why was the fuel pump condemed? the diag methods arent making much sense here
 
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Old Mar 22, 2008 | 02:58 PM
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From: SE Wisco
Originally Posted by DISLFVR
Welcome to FTE, what year is your truck? Our fuel tanks are plastic, there is no paint . As far as filters inside the tank, there is none, other than the screen. Change the filter on top of the engine, could be a little water made it in the bowl.
I think this was already covered, but there are two "filters" in the tank of a pickup. The first is the gross particle screen on the pickup foot and the second is the mixing chamber. They have some rather fine screens in there.
I would bet the air through the fuel lines into the tank has cleared up the screens enough to make it better, but not perfect.
Here is the link to the intake directions ITP provides. They have some pics in the directions that will help you see what I am talking about. If you take the mixing chamber out you have to put something in line to protect the fuel pump/operate as a gross decon of the fuel. I just used a cheap inline filter from NAPA. That is what the guys from Diesel Innovation do. (Dennis used to as well, but he has upgraded to a better (finer than the stock setup) filter)
http://www.itpdiesel.com/other/FuelS...Kit-Manual.pdf
http://www.dieselinnovations.com/di.php?page=techinfo

Good luck and with that...I have a pickup, not a van so they might not be the same...
 
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Old Mar 22, 2008 | 03:11 PM
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roger 922's Avatar
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Originally Posted by zx250
Yes, anytime your are trying to use more fuel than you have, it will stumble. So, if I read this correctly, you have use air to blow back through the lines into the tank and it help?
Yes, you read it correctly. After all that work it didn't improve until I blew the air back to the tank. I'm just wondering if the particles I dislodged reformed themselves into a less restricting blockage in where my engine is suffering at high rpms into a miss.
 
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