Notices

egr

Thread Tools
 
Search this Thread
 
Old Feb 22, 2008 | 08:27 AM
  #1  
perryau1996's Avatar
perryau1996
Thread Starter
|
Mountain Pass
15 Year Member
Joined: Dec 2007
Posts: 124
Likes: 0
egr

I have a 91 f150, 300 six, 125,000 miles. I had bucking and jerking when I bought it 3 months ago. I did the egr block off, engine ran fine. The other day, I installed a egr restrictor to turn the cel off. I put a 5/32 hole in the restrictor plate. Now it bucks and jerks while the engine is cold.WHen it is warm it runs great. The cel is off though. Is 5/32 hole letting too much exhaust gas in? Before it bucked and jerked cold or hot. Now its bucking and jerking when it's cold. Any ideas? I also replaced the throttle body gasket while I was under there. It cured my hesitation off idle.
 
Reply
Old Feb 22, 2008 | 08:59 AM
  #2  
manglass's Avatar
manglass
More Turbo
20 Year Member
Liked
Loved
Community Favorite
Joined: Feb 2004
Posts: 704
Likes: 40
I'm not familiar with the 1991 system but there should be a TVS (Thermal Vacuum Switch) or some other method to keep the EGR from functioning when the engine is cold. It sounds like that's not working correctly.

Lou Manglass
 
Reply
Old Feb 22, 2008 | 12:45 PM
  #3  
perryau1996's Avatar
perryau1996
Thread Starter
|
Mountain Pass
15 Year Member
Joined: Dec 2007
Posts: 124
Likes: 0
You are probably right. It just started throwing codes. Its shows 327 and 328, which have to do with the operation of the egr and evp. I should just put the block off plate back and not worry with it anymore. The CEL doesn't bother me that bad. I'd rather it be on and run right than to be off and buck and jerk.
 
Reply
Old Feb 22, 2008 | 03:31 PM
  #4  
Harte3's Avatar
Harte3
Postmaster
Joined: Dec 2006
Posts: 3,603
Likes: 10
From: Spokane, WA
All the systems including the EGR must be working properly. Re-engineering any part of the system like blocking or removing EGR function does not cure anything and may actually cause more problems.
 
Reply
Old Feb 24, 2008 | 03:20 PM
  #5  
perryau1996's Avatar
perryau1996
Thread Starter
|
Mountain Pass
15 Year Member
Joined: Dec 2007
Posts: 124
Likes: 0
I'm getting vacuum at idle from the green egr vacuum hose. How do I fix? Replace the solenoid?
 
Reply
Old Feb 26, 2008 | 08:23 AM
  #6  
perryau1996's Avatar
perryau1996
Thread Starter
|
Mountain Pass
15 Year Member
Joined: Dec 2007
Posts: 124
Likes: 0
Really need help guys. I've explained what I've done in previous posts to this thread. Well I disconnected this egr all together and capped off green hose. I'm still getting the bucking and jerking now but the cel is 172 (always lean) and 332 (egr flow) which is from the egr being disconnected. I know 172 is an 02 sensor. Does it need replacing or is what I've done with the egr causing this lean condition. Is the egr valve stuck open allowing too much egr gases in even though teh vacuum line is disnconnected?
 
Reply
Old Feb 26, 2008 | 01:13 PM
  #7  
optikal illushun's Avatar
optikal illushun
Postmaster
Joined: Mar 2002
Posts: 3,545
Likes: 4
From: Coal Region
if it is doing it when cold, then it is on open loop. after it is warm the o2 sensor will switch to closed loop. when in open loop the PCM doesnt read the o2 sensor and dumps an extra amount of fuel into the engine.

IIRC, the EGR flows all the time except at WOT.

i have my EGR blocked off and capped (headers) and i have a constant CEL. my advice, go back to stock and see how it runs. if it is still acting up then retuen it back to the blocks off state. 5/32" isnt to much.
 
Reply
Old Feb 27, 2008 | 02:46 PM
  #8  
perryau1996's Avatar
perryau1996
Thread Starter
|
Mountain Pass
15 Year Member
Joined: Dec 2007
Posts: 124
Likes: 0
I took your advice optikal . I went back to stock egr. No restrictor, no block off, everything hooked up. While I was taking the restrictor out I noticed that I had only put one egr gasket in between the plate and the intake and egr valve. I bought two and thought I remembered putting one on both sides of the plate. It must have fallen out when I was trying to get the bolts started because I found it between the valve cover and where the vacuum solenoids are. I was probably getting a vacuum leak of some sort there since the gasket was not in place. Anyway, the stumble at part throttle is back, which I figured. I'll probably go back to the total block off again soon, or try the res. plate with both gaskets this time. THanks
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Feb 27, 2008 | 05:15 PM
  #9  
optikal illushun's Avatar
optikal illushun
Postmaster
Joined: Mar 2002
Posts: 3,545
Likes: 4
From: Coal Region
there ya go! hehe, i did the same thing. it will seal but the gasket is key.
 
Reply
Old Feb 28, 2008 | 12:21 PM
  #10  
perryau1996's Avatar
perryau1996
Thread Starter
|
Mountain Pass
15 Year Member
Joined: Dec 2007
Posts: 124
Likes: 0
I unhooked green egr line to stop the bucking only to have it start running rough again with the 172 code. I replaced the oxygen sensor and fixed that. Now it runs like a champ. Thanks for your help.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
JGuillen99
1997 - 2003 F150
2
Mar 15, 2015 05:17 PM
sayer79
Ford Inline Six, 200, 250, 4.9L / 300
3
Jul 18, 2014 02:25 PM
Midnite1987
1987 - 1996 F150 & Larger F-Series Trucks
26
Jan 3, 2012 01:27 PM
smokin_6.0
6.0L Power Stroke Diesel
5
Sep 12, 2010 10:34 PM
whiteboyslo
1987 - 1996 F150 & Larger F-Series Trucks
7
Mar 18, 2002 03:43 PM




All times are GMT -5. The time now is 07:59 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE