Notices
1978 - 1996 Big Bronco  
Sponsored by:
Sponsored by:

AOD rebuild help

Thread Tools
 
Search this Thread
 
Old Feb 20, 2008 | 01:49 PM
  #1  
Matt99362's Avatar
Matt99362
Thread Starter
|
Senior User
Joined: May 2004
Posts: 126
Likes: 0
AOD rebuild help

Hello all,
I'm going to be rebuilding my AOD transmission in the next month or two and I would really appreciate some help with the parts. The master rebuild kits I have found that come with the bands only come with one band. Does the AOD in my bronco only have one band? A little tech info here: 1989, 302 / AOD. If you can tell me what I'm missing here I'd really appreciate it. Thanks and take care.
 
Reply
Old Feb 20, 2008 | 02:02 PM
  #2  
Conanski's Avatar
Conanski
FTE Legend
15 Year Member
Photogenic
Photoriffic
Community Builder
Joined: Jun 2006
Posts: 31,930
Likes: 1,499
From: Ottawa, Ontario
In case you haven't already seen them?
http://www.becontrols.com/products/products.htm
http://www.ford-aod.com/
 
Reply
Old Feb 21, 2008 | 09:47 AM
  #3  
Matt99362's Avatar
Matt99362
Thread Starter
|
Senior User
Joined: May 2004
Posts: 126
Likes: 0
Thanks Conanski, but I didn't find anything on there answering my question. All I could find on either of those sites were the OD band. Back to the original question: does anyone know if there are two bands like in most OD transmissions, or if there is just the one?
 
Reply
Old Feb 21, 2008 | 01:03 PM
  #4  
blue beast's Avatar
blue beast
Posting Guru
Joined: Nov 2004
Posts: 2,155
Likes: 1
From: sunny fla sometimes windy
http://www.lincolnsonline.com/tech/00080.html
http://www.transmissionpartsusa.com/
Read that lincoln page they have alot of info on beefing up the aod to the levels of
the newer trannies. Get a trans temp gauge and a good cooler don't reuse your old
one and the lines to it either, and spray out the rad cooler if you go through it real
good. The temp gauge($40.00) can save you from having to redo it sooner then you
want to!! Bigger tires call for a sooner fluid change then would be and is an often
overlooked thing on 4x4 rigs.
 
Reply
Old Feb 21, 2008 | 03:35 PM
  #5  
Matt99362's Avatar
Matt99362
Thread Starter
|
Senior User
Joined: May 2004
Posts: 126
Likes: 0
Thanks Blue beast. I already plan on replacing the hard lines, cleaning out the radiator tranny cooler and installing a secondary cooler. I have lost a few trannies in my day and rebuilt a couple as well. I've just never torn into an AOD. I'm fairly versed in changing of fluids too, especially on a 4x4 that sees nothing but trail use (I lost an A4LD in a B2 because i went into a water hole and filled the transmission with water through the vent). So I suppose you don't know how many bands are in the tranny either... ???
 
Reply
Old Feb 21, 2008 | 04:30 PM
  #6  
Torky2's Avatar
Torky2
Fleet Mechanic
Joined: Sep 2003
Posts: 1,716
Likes: 15
2 bands - Overdrive, and the Low/Reverse band.
 
Reply
Old Feb 22, 2008 | 12:06 PM
  #7  
kameronth's Avatar
kameronth
Cargo Master
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2003
Posts: 2,000
Likes: 39
From: North Dakota
Yup, like torky said there is two bands in it. The overdrive band and the reverse band. I rebuilt mine a couple years ago. There are some pics of it in my gallery. It is a pretty straight forward job, I just took my time and had a good manual with pictures. I did not need any of the "special tools" either. I used Borg Warner steels and clutches and installed a transgo shift kit at the same time. It is a strong tranny now and shifts with authority! Good luck with your re-build!
 
Reply
Old Feb 22, 2008 | 01:24 PM
  #8  
Matt99362's Avatar
Matt99362
Thread Starter
|
Senior User
Joined: May 2004
Posts: 126
Likes: 0
Thank you Torky2. That's the info I needed. And Kameronth, thank you as well. Knowing that I won't have to buy and special tools is a huge help as well. I'll have to check out your gallery. Which manual did you use? I was thinking about picking up the ATSG guide.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Feb 22, 2008 | 05:33 PM
  #9  
kameronth's Avatar
kameronth
Cargo Master
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2003
Posts: 2,000
Likes: 39
From: North Dakota
I used the Haynes manual, it was full of pics and really helped.
 
Reply
Old Feb 22, 2008 | 05:52 PM
  #10  
85e150's Avatar
85e150
Super Moderator
20 Year Member
Community Builder
Liked
Community Favorite
Joined: Apr 2004
Posts: 34,512
Likes: 2,824
Club FTE Gold Member
More AOD sites:

http://ckperformance.com/ford_aod.html

http://www.tciauto.com/Products/Ford/ford_aod.asp

This site, also posted above, has all kinds of parts:

http://www.transmissioncenter.net/AOD.htm
 
Reply
Old Feb 28, 2008 | 02:15 PM
  #11  
Matt99362's Avatar
Matt99362
Thread Starter
|
Senior User
Joined: May 2004
Posts: 126
Likes: 0
Hey kameronth: When you said you didn't need to use any special tools, did you not replace the lip seals? According to everything I have read you can't replace them without the "special" protector/installer tools. I have found them for $95.
 
Reply
Old Feb 29, 2008 | 02:13 AM
  #12  
kameronth's Avatar
kameronth
Cargo Master
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2003
Posts: 2,000
Likes: 39
From: North Dakota
It has been a while but I am pretty sure I used a pvc pipe and rubber mallet to install. The whole thing including the shift kit cost me $350 to do.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jeff hogan
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
8
Apr 1, 2015 07:24 AM
Reed
Clutch, Transmission, Differential, Axle & Transfer Case
44
Oct 13, 2012 08:24 AM
gov2mod
Clutch, Transmission, Differential, Axle & Transfer Case
13
Jun 29, 2011 09:26 AM
MetallicaFan39
Clutch, Transmission, Differential, Axle & Transfer Case
7
Feb 1, 2004 10:34 AM




All times are GMT -5. The time now is 10:07 PM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE