Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

FRP Headache

Thread Tools
 
Search this Thread
 
Old Feb 19, 2008 | 02:00 PM
  #1  
UcaN's Avatar
UcaN
Thread Starter
|
Senior User
Joined: Oct 2006
Posts: 223
Likes: 0
From: south cali
FRP Headache

Well, i tried shimming the regulator following a pdf link i got here. Upon installing a 4-40 bolt ground down to the thickness of a nickel (.065)and starting my truck, pressure went clear over and pegged the gauge. So i have been removing material from the bolt head to the point where the bolt is now thinner than a dime, (.040 aprox) and the lowest i have been able to get the pressure is 80lbs. I cant seem to be able to bring it to the 70psi range. I ground one bolt to the point where it just didnt make a differnce if it was there or not. pressure was still 55.

Is there something i am doing wrong here, or what???

My stock pressure was at 55psi and went down to 50 wot.

The current shim now is putting out 82psi 60 wot.

I do have a Cali truck... so not sure if that has anything to do with it.
 
Reply
Old Feb 19, 2008 | 02:35 PM
  #2  
F250_'s Avatar
F250_
Hotshot
15 Year Member
Photoriffic
Shutterbug
Liked
Joined: Nov 2006
Posts: 11,286
Likes: 263
From: North of Greenville
When you're working in the thousandths range with a grinder, it's tough to be extremely accurate. I think you're going to have to continue with the trial and error approach until you hit the sweet spot. I would suggest trying to split the difference between the "dime thickness" and the "no difference" bolts by going to about 2/3 the thickness of a dime. If the relationship is linear, which it is not, half-way would plant you in the upper 60's, so the 2/3 mark should put you in the lower 70's.
 
Reply
Old Feb 19, 2008 | 02:50 PM
  #3  
UcaN's Avatar
UcaN
Thread Starter
|
Senior User
Joined: Oct 2006
Posts: 223
Likes: 0
From: south cali
Is there such a wide difference from one truck to another. According to the instructions, here http://community.webshots.com/album/38099902LAqFDW .075 should give you about 75psi. I am way under that and only at about .030 now, and still i am getting 80psi.

im stumpped, and to top it off, the rubber seal on the return line is not sealing anymore.... do you guys know if this can be purchased somewhere other than the dealer.???
 
Reply
Old Feb 19, 2008 | 03:31 PM
  #4  
bdrummonds's Avatar
bdrummonds
Post Fiend
Joined: Sep 2006
Posts: 5,584
Likes: 0
From: Millbrook Alabama
Originally Posted by UcaN
Is there such a wide difference from one truck to another. According to the instructions, here http://community.webshots.com/album/38099902LAqFDW .075 should give you about 75psi. I am way under that and only at about .030 now, and still i am getting 80psi.

im stumpped, and to top it off, the rubber seal on the return line is not sealing anymore.... do you guys know if this can be purchased somewhere other than the dealer.???
First stop where you are. 80PSI is fine for idle, and 65 is great for WOT. The thing is you had a very healthy pump to start with. most folks start with a pump that is at 50 idle and drops to 35 WOT that is why when ITP sells a shim kit they include three different shims(you have to call them for this its not on the website) so you can find the "sweet spot" for your truck.

The rubber seal kit can be bought from International, it is part no. (1P)1831296C92, or you can go to a hydraulics store and get a 5/16 OD flex fitting sleeve.
 
Reply
Old Feb 19, 2008 | 04:22 PM
  #5  
UcaN's Avatar
UcaN
Thread Starter
|
Senior User
Joined: Oct 2006
Posts: 223
Likes: 0
From: south cali
Thanks BD

So I'm ok with 80-82 idle psi??? I thought i read somewhere it is not recommended to go over 75psi.

Thks for the seal info. Stealership wants $18 for a 3pc kit.
 
Reply
Old Feb 19, 2008 | 05:07 PM
  #6  
bdrummonds's Avatar
bdrummonds
Post Fiend
Joined: Sep 2006
Posts: 5,584
Likes: 0
From: Millbrook Alabama
Originally Posted by UcaN
Thanks BD

So I'm ok with 80-82 idle psi??? I thought i read somewhere it is not recommended to go over 75psi.

Thks for the seal info. Stealership wants $18 for a 3pc kit.
i think you should be fine, cause remember you are not constantly running at 80PSI, when driving you're more around the 70ish point.
there are also folks running around with more than 80PSI .
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
smoky_diesel
1999 - 2003 7.3L Power Stroke Diesel
28
Feb 21, 2024 10:05 AM
jhobbs26
1999 - 2003 7.3L Power Stroke Diesel
14
Jan 8, 2024 12:59 PM
dothedew192
1999 - 2003 7.3L Power Stroke Diesel
38
Feb 7, 2011 03:36 PM
bdrummonds
1999 - 2003 7.3L Power Stroke Diesel
20
Jan 15, 2008 10:11 PM
John311t
1999 - 2003 7.3L Power Stroke Diesel
34
Mar 29, 2007 11:16 AM




All times are GMT -5. The time now is 02:10 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE