Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

2nd fuel pump in 3 weeks

Thread Tools
 
Search this Thread
 
Old Feb 8, 2008 | 11:31 PM
  #1  
8inav's Avatar
8inav
Thread Starter
|
Junior User
Joined: Dec 2007
Posts: 57
Likes: 0
2nd fuel pump in 3 weeks

i bought this truck in the beginning of dec. had it for a few weeks started smelling fuel. couldent find the prob. leak got alot worse and found the leak coming from the pump under the turbo, it was leaking right out of the weep hole. replaced the pump, put maybe 1000 miles on it and the pump started leaking worse than the last when on a road trip, had to AAA back home. fuel pressure regulator is schimmed from when i got the truck, came with a DP tunner and i had a 15k mod for about 150 mi. took it back to stock for the road trip. any ideas about why the pump would go bad after only 1000 mi, got the pump form napa. any help would be very apprieciated. thank you, cody
 
Reply
Old Feb 9, 2008 | 08:57 AM
  #2  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

Probably not the fuel pump but the banjo bolt washers or a hose that isn't clamped tight enough.
 
Reply
Old Feb 9, 2008 | 11:41 AM
  #3  
8inav's Avatar
8inav
Thread Starter
|
Junior User
Joined: Dec 2007
Posts: 57
Likes: 0
i checked the banjo bolt, damp but not dripping. checked the fuel lines and they werent leaking eather. With a mirror you can see the fuel coming out of the weap hole at the very bottom of the pump, same as the last one. it is leaking enough that it made the clutch slip. lost about 1/2 tank in 20 mi trying to make it to the nearest fuel station to call a tow. thanks again.
 
Reply
Old Feb 9, 2008 | 11:44 AM
  #4  
toolman9731's Avatar
toolman9731
Freshman User
Joined: Jan 2008
Posts: 35
Likes: 0
i would have to say it might of been defective
 
Reply
Old Feb 9, 2008 | 11:49 AM
  #5  
tjbeggs's Avatar
tjbeggs
Post Fiend
Joined: Apr 2004
Posts: 12,835
Likes: 3
From: Silver Lake Dunes, MI
Club FTE Silver Member

well ok then I guess it certainly is leaking!! ouch!! should be a warantee issue!
 
Reply
Old Feb 9, 2008 | 11:52 AM
  #6  
Todd525's Avatar
Todd525
Posting Guru
Joined: Sep 2004
Posts: 1,096
Likes: 2
From: Ohio
Warranty issue. Is it a carter pump? I have heard rumors that they ahve a batch with bad internal seals, pondering recall. Not positive about that though, just a rumor from a bird.....
 
Reply
Old Feb 10, 2008 | 11:49 AM
  #7  
8inav's Avatar
8inav
Thread Starter
|
Junior User
Joined: Dec 2007
Posts: 57
Likes: 0
i think i got it, i replaced the pump, checked the fuel pressure regulator b/c the guy said he had shimed it when i bought it. the spring was not sitting on its seat and was wedged in there tight and bent. i wanted to remove the bb and hope that would cure it. the bb was wedged and i wanted to get that out. is the bb suppos to sit down in the hole deep or out near the top. i tried picking it out and then drilling a small hole worked its way down to the botton of the hole i considered that fine and put it back together. if what i did was wrong please let me know. i just figured that the BB should sit down in the hole not at the top. thanks again, cody
 
Reply
Old Feb 10, 2008 | 12:53 PM
  #8  
kawa's Avatar
kawa
Postmaster
Joined: Jun 2007
Posts: 2,795
Likes: 1
From: Rogue River, OR
The BB should sit at the bottom of the triangler piece and the spring sits on top of the BB.

Caution:
If the spring is bent (has a kink) an will not slide freely inside the trianglure piece your fuel pressure will increase over that of just the BB. You need to get a 100# fluid filled gauge and test the pressure at the schrader valve.

I found it to be the easest just to get a couple of brass fittings and mount the gauge in place of the schrader valve.

I had a kink in my spring and registered 74# w/o the BB and it would climb over 80# as I increased my speed. I changed springs and used the BB and now my pressure is 64# and climbs to about 68#.

Rog
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Feb 11, 2008 | 05:28 AM
  #9  
8inav's Avatar
8inav
Thread Starter
|
Junior User
Joined: Dec 2007
Posts: 57
Likes: 0
thanks alot for all the help, ill check the fuel pressure today. thanks again everyone.
 
Reply




All times are GMT -5. The time now is 08:15 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE