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7.3 dead, oil on engine

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Old Feb 5, 2008 | 05:28 PM
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7.3 dead, oil on engine

Driving home on the freeway this afternoon, my 02 X (7.3 PSD) suddenly started to hesitate and run rough, then up and died in less than two miles. The engine cranks fine, but gave no sign it would fire. Under the hood there was oil on the engine and oil dripping on the ground. The oil stopped dripping after 5-10 minutes. I had to leave the truck and am now waiting for it to be towed home.

In the past year I have had three incidents where the engine would suddenly start running rough, similar to a gasser with water in the fuel. It would shake like heck, puff lots of white smoke and struggle to get over 45 mph. In each case, this lasted about 5-10 minutes and then went away. I pulled over to the side of the road each time, and although the engine was running rough, it never stalled. Never threw a code which lit the CEL, either. The incident this afternoon started in a similar manner (shaking, coughing, white smoke), but then died completely.

I'ts going to be towed to my local dealer, but there is a 3 week wait to get it looked at. Any ideas in the meantime?
 
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Old Feb 5, 2008 | 05:31 PM
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i had the same thing happen, i cant remember exactly what it was but ford put new o rings in something, just cant remember what. it was only a couple hundred bucks.
 
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Old Feb 5, 2008 | 05:32 PM
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you probably blew one of the O-rings in the HPOP oil lines. the engine uses engine oil to fire the injectors so if you lose enough it will not run
 
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Old Feb 5, 2008 | 07:27 PM
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Sounds like what just happened to my truck about 1 week ago..I bet its one of the fitting's o-ring on the HPOP. There are 3. One in the back kinda near the fuel filter (this is just a plug and has a o-ring on it this is the one on my truck that loosed up and the o-ring split) then there are 2 other fittings on the d/s of the motor that have stanless steal lines going to them (these are all located on the "HPOP" High Pressure Oil Pump. Clean the heck out of it and then have a buddy crank it over while you watch to see if oil is coming out of any of these fittings. Ford does have a service kit part number 2C3Z9G804AB list for $32 (includes 3 new o-rings and locktight thread compound) USE THE COMPOUND!! on the fittings, it prevents them from loosing up again. Good luck
Erik
Here is my link

https://www.ford-trucks.com/forums/7...op-failed.html
 
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Old Feb 5, 2008 | 07:34 PM
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Three week wait, wow, they must be busy!
I agree, it sounds like an HPOP o-ring failure or the pump lost a seal somewhere.
Where are you located? Dealership isn't the only option, there might be a very good independant shop in your area that could do a better, quicker job.
 
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Old Feb 5, 2008 | 07:58 PM
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Here are the common leak points on the HPOP.
 
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Old Feb 5, 2008 | 09:44 PM
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I'm in Glenwood Springs, CO. There's one Ford dealer here in town, the next dealer is 30 miles down the road and the service rep here told me they're running about three weeks out as well. I'm looking tomorrow for an independent shop. I've only lived here 4 years, had the truck 2 years and do all the basic M&R myself, so I'm not entirely sure what's around.



Is this something that can be done on the driveway at 25 degrees in February?
 
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Old Feb 5, 2008 | 10:00 PM
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Originally Posted by srauner


Is this something that can be done on the driveway at 25 degrees in February?
In a word, yep. Just needs to be that problem is all. If not, you have a lot of folks here that can walk you through most problems anyway. Bet it warms up one day before 3 weeks is out anyway.

If it is the fitting orings, you will spend more time going to get them than the actual repair.
 
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Old Feb 6, 2008 | 02:18 AM
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Originally Posted by Tenn01PSD350
In a word, yep. Just needs to be that problem is all. If not, you have a lot of folks here that can walk you through most problems anyway. Bet it warms up one day before 3 weeks is out anyway.

If it is the fitting orings, you will spend more time going to get them than the actual repair.
Agree 100%
If it is a HPOP o-ring failure i beleave you can repair it yourself. It is a very easy job to do, plus you will save yourself a ton of money compared to letting the dealer repair it.
Erik
 
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Old Feb 6, 2008 | 07:14 AM
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Who was it that just showed off some stainless steel HPOP lines? Heatstroked?
 
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Old Feb 9, 2008 | 05:31 PM
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OK, I got my first chance to really examine the truck this afternoon. There is indeed oil all over the top of the engine, but no standing pools of oil. I pulled the dipstick, and there was no oil on it. When it died Tuesday, it dripped a small amount of oil but stopped after a few minutes. Would a seal or line failure discharge all the oil?
 
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Old Feb 9, 2008 | 05:55 PM
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None on the dipstick could be less than 4 quarts low. You could have had a slow leak for a while. The truck will still run with 2 quarts low with very few problems at all noticed so if the oring finally let go, it could have drained even further the day of the incident. I would do like Dan and Erik said.
 
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Old Feb 10, 2008 | 11:18 AM
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You probably lost at least two gallons. Add oil to the full mark, then start the truck. You'll see the leak. It should be real obvious at idle. Most likely an HPOP line/O ring or possibly on the rail where the lines feed into the head.
 
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Old Feb 10, 2008 | 06:02 PM
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OK, I filled it with oil, and cranked the heck out of it, but it finally started. As predicted, it is an o-ring leak from the plug at the back of the HPOP. The leak wasn't too bad while idling just after I started it - a few drips is all. I drove it around a few minutes and when I got back, the leak had turned into a full spray. That would certainly explain where all the oil went.

Thanks much to all who responded.
 
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Old Feb 10, 2008 | 07:02 PM
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Originally Posted by srauner
OK, I filled it with oil, and cranked the heck out of it, but it finally started. As predicted, it is an o-ring leak from the plug at the back of the HPOP. The leak wasn't too bad while idling just after I started it - a few drips is all. I drove it around a few minutes and when I got back, the leak had turned into a full spray. That would certainly explain where all the oil went.

Thanks much to all who responded.
Same problem my truck had but i got stuck on a major highway and had to get towed home. Anyway its a very easy fix, like i said grab a 18mm socket and pull the plug out. Clean the plug and put a new o-ring on it but make sure to use the thread locking compound that comes with the o-ring kit.
Erik
 
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