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1961 - 1966 F-100 & Larger F-Series Trucks Discuss the Slick Sixties Ford Truck

Front Shackle Bushing Removal - WTF?

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Old Jan 16, 2008 | 04:17 PM
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Front Shackle Bushing Removal - WTF?

Alright so I'm currently rebuilding my front end, including axle, spindles, kingpins, spring shackles, etc...

Everything is pretty straightforward besides how to get the metal collar (which used to be part of the original shackle's upper bushing) in this piece out:





What you are looking at is the front spring's front shackle top mount piece, which is riveted to the frame. When I originally hammered the old bushing out, the rubber insert just twisted and essentially distintegrated, but this outer collar remained in there. Obviously I can't position a vice in there (or I don't have the right type) to press it out as I have done for the leaf springs on the bench.

So what do you guys think? Penetrating oil is a no go.. How about some heat or what?
 

Last edited by matt2491; Jan 16, 2008 at 04:20 PM.
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Old Jan 17, 2008 | 09:27 AM
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Thin out the wall of the collar with a slightly larger drill bit, then try to remove what remains..???

Just a thought of course. --Mike
 
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Old Jan 17, 2008 | 12:18 PM
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I've used a file to cut a slit in stuck bushings before then used a chisel or punch to drive it out. I works well but takes some patience.
 
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Old Jan 17, 2008 | 02:05 PM
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Hey thanks for the good suggestions. I'm not sure I got a bit that big, if not I'll try filing through and caving it in to get it out.

Again, thanks for the input.
 
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Old Jan 17, 2008 | 02:22 PM
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it looks like brass to me(???), could just be the picture, maybe you can make 2 or 3 cuts around the bushing with a dremel tool and it will fall out.
 
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Old Jan 17, 2008 | 06:05 PM
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Yeah I just used the sawzall and cut a groove into the metal collar. Then I used a flathead screwdriver and hammered the ends up a bit.

That's as far as I got for today. Tomorrow I'll go finish it off.
 
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Old Jan 17, 2008 | 06:06 PM
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I think the key is to just slowly hack away at it until there's nothing left and it pretty much falls out. Patience is the factor.
 
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Old Jan 17, 2008 | 07:11 PM
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ah yes the patience factor a thing that many of us don't have a lot of..........PATIENCE !
 
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Old Jan 18, 2008 | 03:35 PM
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New question:

Now that I've got the old bushings out, how the hell do I get the new ones in??? I've tried hammering them, using a clamp to try and press them in...

??
 
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Old Jan 18, 2008 | 06:46 PM
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I'm no expert here my friend but maybe a nut, a bolt and 2 big washers to push it in ???? push the bolt through the hole with a washer on one side then slip the bushing on the other side and use the washer then the nut to leverage it in ????
 
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Old Jan 18, 2008 | 07:04 PM
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That's actually a great idea I wish I had thought of! I'll go try that right now.
 
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